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Embedded Systems Integration

Successfully networking complex systems

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HomeServicesEmbedded Systems & RoboticsEmbedded Systems Integration

Embedded software integration with MaibornWolff - individual, efficient, reliable

In networked embedded devices, all components must work together perfectly. For example, 56% of respondents in our study report a noticeable loss of time due to a lack of integration and the resulting system disconnects. (MaibornWolff Study on Technology Efficiency, 2026)

Embedded System Integration connects the right components in the right places – within the device itself and beyond.

MaibornWolff has many years of experience in this area - in individual integration as well as in connecting to complex IoT environments. Our interdisciplinary team does not think of integration in isolation, but as a holistic task along your system architecture.

We deliver solutions that work - reproducible, maintainable and a perfect fit for your target platform. And with a clear claim: as little technology as possible, as much as necessary. True to our guiding principle: Less Technology. Better business.

Your advantages with MaibornWolff

Embedded systems only reach their full potential when all components are seamlessly integrated. This is also highlighted in our study: “Integration is no longer viewed as a one-time project, but as a core competency that must be continuously developed.” (MaibornWolff Study on Technology Efficiency, 2026)

We ensure that software and hardware work together seamlessly—reliably, efficiently, and tailored to your target system.

Experience from software projects

Embedded system integration is an integral part of our software projects - as demonstrated by numerous successful references from a wide range of industries.

Integration as a lived standard

Whether a small module or a networked overall system: we have successfully implemented integration in every project - because no embedded product works without it.

Faster integration

Modular architectures and structured processes make your systems more efficient in operation - reliable, traceable and future-proof.

Cross-system thinking

Whether a subsystem or complete solution: we integrate hardware, software, IoT cloud & app - tailored to your environment, regardless of industry or company size.

Market Context: The German embedded systems market is valued at $15.4 billion in 2025 and is projected to grow to $29.8 billion by 2034 (CAGR 7.47%). At the same time, it is evident that 84% of all system integration projects fail or are only partially successful. Professional integration is therefore not an optional step, but critical to success.
Sources: Market Data Forecast, 2025 | ElectroIQ Embedded Systems Statistics, 2025

Our service: Systems Integration in Embedded Systems

Embedded systems only develop their full potential when all essential components are properly integrated: Hardware, software, IoT, customer app, security and user experience. We ensure that software and hardware work together precisely - reliably, efficiently and tailored to your target system.

Our study highlights the risk: “When systems are too closely intertwined, even minor changes can lead to unpredictable side effects.” (MaibornWolff Study on Technology Efficiency, 2026)

Software integration

We integrate individual modules, frameworks or complete applications into existing embedded environments - stable, expandable and without side effects. We consider existing infrastructures and your build system right from the start. Whether greenfield or partial integration: we have the expertise to enter grown structures in a targeted manner and develop them further in a future-proof manner.

Hardware connection

Every embedded system is unique and every piece of hardware has its own requirements. That's why we tailor the software, drivers and operating system precisely to your target platform. Our solutions also take peripherals, buses and control components into account - for a connection that not only works, but also fits perfectly with the overall system.

Commissioning and debugging

We accompany the integration right up to the final step - remotely or on site. If required, we build reproducible setups and provide support with error analysis and optimization.

Our tool stack for integration with the hardware

We have particular expertise in the following target systems:

  • ESP32 family (S3, C6, P4, etc.)
  • Single-Board-Computer
  • Nordic Semiconductor
  • NXP
  • MCUs from the ARM Cortex family
  • System-on-Module
  • RISC-V architectures (including the ESP32-C series)

Our teams adopt a technology-agnostic approach, but with a clear focus on your requirements—functional, operational, and economic.

Our tool stack for integration into neighboring systems

We integrate embedded systems seamlessly into the surrounding software and communication landscapes:

  • Azure Cloud
  • STACKIT Cloud (Schwarz Group's sovereign German cloud)
  • Google Cloud
  • AWS Cloud

Embedded systems only offer the customer a good user experience when they are seamlessly connected to the surrounding systems.

Our study points the way: “Instead of rigid point-to-point connections that become unstable with every update, modern architectures rely on standardized interfaces (APIs).” (MaibornWolff Study on Technology Efficiency, 2026)

How we work - from the idea to integration

A smart device isn’t just the result of good hardware or well-designed software—it’s the result of the well-thought-out interaction of all components: hardware, software, IoT platform, customer app, security, and user experience. That’s exactly what we’ve had in mind from the very beginning. 

Our cross-functional teams systematically bring all components together—methodically, transparently, and with the goal of breaking down silos. “The core problem here often lies in the lack of interaction between systems. When software solutions do not communicate seamlessly, humans must act as the interface.” (MaibornWolff Study on Technology Efficiency, 2026)

The following two diagrams illustrate our holistic approach to integration: on the one hand, from the software perspective, and on the other, from the hardware perspective.

Triangular diagram showing the connection between three main elements:

Challenges with embedded systems integration - and how we solve them

Whether it’s unstable systems, legacy solutions that have evolved over time, or interface conflicts—many companies are reaching their limits when it comes to embedded system integration. In fact, 33% of respondents to our study cite the lack of integration between different systems as one of the main causes of technological complexity within their organizations. (MaibornWolff Study on Technology Efficiency, 2026). Added to this are often insufficient testability, missing security concepts, unclear requirements, or simply a lack of expertise in the embedded sector. 

That’s exactly where we come in, providing structure, reliability, and sustainable solutions. Our approach: no quick-and-dirty fixes, but meaningful integration—in line with industry standards, backed by a strong sense of ownership, expertise, and foresight.

"Inefficiency arises specifically when systemic shortcomings must be compensated for by manual workarounds or when data is entered redundantly into different tools." (MaibornWolff Study on Technology Efficiency, 2026)

Industry Context – Integration Risks: Recent industry studies show that 40% of embedded defects are caused by interface mismatches between hardware and software. 45% of system failures are attributable to inadequate validation procedures. Proper requirements gathering can save 15–30% of project costs.
Sources: Integra Sources, 2025 | MoldStud Engineering Analysis

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A real project - and what it has achieved

An example says more than many words: that is why we are showing a specific project here in which embedded systems integration has produced measurable results. The example project shows how it works in practice - with clearly measurable benefits for the product and the business behind it.

  • A microcontroller lies under a magnifying glass
    Virtualization of software testing for control units in the AWS cloud
    To the BMW reference
    CloudEmbedded Systems & RoboticsQuality Engineering

    Digital twin for control unit development & testing in cars

    To the BMW reference

    Virtualization of control units & AWS cloud integration

    To the BMW reference

    Setup of virtual cars & control units without expensive hardware setups, worldwide & distributed testing

    To the BMW reference
  • A fleet of self-driving trucks from MAN on a spacious test site.
    MAN - ATLAS L4. Control Center for the autonomous truck
    To the MAN reference
    CloudData/Data PlatformsApps

    Control center for the technical monitoring of driverless trucks

    To the MAN reference

    UX design, product strategy, data structure, vehicle data visualization

    To the MAN reference

    Monitoring, remote support, mission management, reports for commercial autonomous transport solutions

    To the MAN reference
  • A modern high-rise building with an eye-catching orange-purple color gradient featuring a central, transparent exterior elevator unit.
    TK Elevator: Health Check Connectivity for the IoT gateway of elevators
    To the TKE reference
    CybersecurityIoTEmbedded Systems & Robotics

    IoT gateway (MAX Box) for data connection between elevator & IoT platform

    To the TKE reference

    Examination of code quality, architecture, operations & organization

    To the TKE reference

    Optimization of IoT gateway connectivity & digitalization of elevators

    To the TKE reference
  • A woman wears VR goggles and lifts a silicone leg
    University Medicine Frankfurt - Mixed reality for the training of doctors
    To the Mixed Reality reference
    Digital Design/UX DesignAppsEmbedded Systems & Robotics

    Knee training simulator for technology-supported medical education

    To the Mixed Reality reference

    Mixed reality application combined with a haptic knee model, interactive training environment

    To the Mixed Reality reference

    Diagnostics on the human knee without simulated patients, simulation of various pathologies, real-time visualization of motion sequences

    To the Mixed Reality reference
  • A robotic arm places precise digital data in a futuristic, dark room.
    Research: AI-supported robotics for employees with physical limitations
    See robotics reference
    Embedded Systems & RoboticsIndustry 4.0Manufacturing

    Customized assistance robots for people with physical disabilities in production

    See robotics reference

    Integration of AI for automated adaptation of robots to people's capabilities

    See robotics reference

    Effective empowerment of people with physical disabilities

    See robotics reference
  • A red MAN truck drives along an empty road under a clear night sky with shining stars.
    MAN: Efficient threat analysis for control units
    See MAN reference
    CybersecurityIoTEmbedded Systems & Robotics

    Protection of digitalized trucks against virtual attacks

    See MAN reference

    Risk analysis based on 4x6 methodology, ThreatSea, ISO21434

    See MAN reference

    Quick identification of relevant threats for immediately effective security measures

    See MAN reference
  • Person uses Miele app in modern kitchen.
    Miele domestic appliances are networked worldwide
    See Miele reference
    CloudIoTEmbedded Systems & Robotics

    Further development of the IoT platform for connected home appliances

    See Miele reference

    Container-based architecture, open standards, modular design

    See Miele reference

    Quick availability & scalability of digital services, high added value for users

    See Miele reference
  • Sports car parked in a colorful desert landscape.
    Mixed reality: driving a real car in a virtual world
    See BMW reference
    Digital Design/UX DesignAppsEmbedded Systems & Robotics

    Experience a futuristic outdoor environment in the headset while inside a real vehicle interior

    See BMW reference

    Real-time 3D application, Unreal development, XR technology, game design, smart devices

    See BMW reference

    High-performance processing of vehicle signals for precise motion mapping for an immersive driving experience without motion sickness

    See BMW reference
  • Woman with tablet in modern factory hall
    KUKA: Web interface for a new Human Machine Interface
    See KUKA reference
    Digital Design/UX DesignEmbedded Systems & RoboticsWeb & Portal Platforms

    Easy & intuitive web UI for product control

    See KUKA reference

    Development of HMI components & modules using Scrum

    See KUKA reference

    High user-friendliness, reliable operation, fast scalability & extensibility

    See KUKA reference
  • Header_Stiehl-IMOW-16-9
    STIHL: Control iMOW robotic mower via app
    See STIHL reference
    CloudAppsIoT

    Control and configuration of the robotic mower via smartphone

    See STIHL reference

    Development of app, web, cloud platform and direct Bluetooth communication

    See STIHL reference

    Digital benefits for users, app controllability, remote software updates

    See STIHL reference
  • Header_ifm
    ifm services: Remote maintenance of systems and machines
    See ifm services reference
    CloudIoTEmbedded Systems & Robotics

    Fully integrated remote access in the IoT platform

    See ifm services reference

    Full stack cloud application, RUST-based clients, UX design

    See ifm services reference

    Analysis of sensor data from production as a basis for sustainable decisions for customers

    See ifm services reference
  • Control unit in an automated factory environment.
    Monitoring alarms in industrial plants
    See reference
    CybersecurityIoTEmbedded Systems & Robotics

    Live monitoring platform for visualizing connected warning devices

    See reference

    Automation & cloud services (MS Azure), API management

    See reference

    Alarms visible worldwide within seconds, multi-tenant system

    See reference
  • The dashboard of a car shows a display with a notification about a remote software upgrade.
    BMW Group: Remote software upgrade for vehicles
    See BMW Group reference
    CloudCybersecurityIoT

    Software upgrades without the need to visit a service center

    See BMW Group reference

    Backend system for over-the-air communication with the vehicle, 24/7 support

    See BMW Group reference

    IT security, more comfort, on-demand provision of new features

    See BMW Group reference
Group of young people working on a laptop outside
Collaboration that truly integrates

We actively involve customer teams in our projects - both professionally and personally. Whether as a co-development team, with an on-site presence or through integration into existing development processes: We work agilely, transparently and at eye level. We rely on scrum approaches, regular dailies and clear communication structures.

“Digital projects often fail not because of the software itself, but because of the invisible barriers between CRM, ERP, and proprietary siloed solutions.” (MaibornWolff Study on Technology Efficiency, 2026)

For which industries is embedded systems integration relevant?

Embedded systems are used in almost all industries today - from automotive to medical technology. The requirements vary greatly, but the demand for stable integration remains the same. We deliver tailor-made solutions that precisely address your industry-specific challenges.

Scalability and reliability are what count in these areas. We integrate systems that communicate decentrally and remain controllable at all times.

For which industries is embedded systems integration relevant?

Embedded systems are used in almost all industries today - from automotive to medical technology. The requirements vary greatly, but the demand for stable integration remains the same. We deliver tailor-made solutions that precisely address your industry-specific challenges.

Scalability and reliability are what count in these areas. We integrate systems that communicate decentrally and remain controllable at all times.

Household appliances

Smart features and secure updates across a wide range of products (e.g., connected vacuum cleaners, smart washing machines)

Industrial, mechanical engineering & metal processing

Rugged, low-latency systems for sensor technology, control systems, and drive systems—even in existing manufacturing environments

Energy, infrastructure & manufacturing facilities

High-performance, scalable embedded components for smart meters, control units, and specialized standalone devices

Medical & safety technology

Regulatory requirements (MDR), system stability, and reliable support for critical processes

Automotive

Numerous control units, strict safety requirements, and complex communication architectures—even when real-time performance is required

Defense

Absolute reliability in safety-critical applications – stable and controllable under extreme conditions

Industry Context – Smart Manufacturing in Germany: The German smart manufacturing market is projected to generate approximately $22.5 billion in revenue by 2025 and grow to an estimated $57.2 billion by 2033 (CAGR 11.8%). 84% of German manufacturers plan to invest in smart manufacturing annually. Automotive, mechanical engineering, electronics, and metal processing are the main drivers.
Sources: Grand View Research, 2025 | MarketsandMarkets, 2025

Regulatory Requirements for Embedded Systems

Regulatory requirements for connected products are becoming increasingly stringent. For companies with embedded systems, the EU Cyber Resilience Act (CRA) and IEC 62443 are particularly relevant. We incorporate these requirements as early as the integration phase—security by design rather than compliance as an afterthought.

EU Cyber Resilience Act – Timeline for Embedded Manufacturers

DateMilestone
Dec. 10, 2024CRA has taken effect
June 11, 2026Conformity assessment bodies must be established
September 11, 2026Mandatory reporting of vulnerabilities: Initial reporting within 24 hours for actively exploited vulnerabilities
Dec. 11, 2027Full implementation: All products containing digital components must be CRA-compliant (CE marking, SBOM)

Strafen: Bis zu 15 Mio. EUR oder 2,5 % des globalen Jahresumsatzes. Security by Design ist keine Option mehr, sondern Voraussetzung für den Marktzugang.

Unternehmen, die bereits IEC 62443 (Teil 4-2 für Embedded-Komponenten) einhalten, haben einen Vorsprung bei der CRA-Compliance. Wir arbeiten mit Threat Modeling, Security by Design und führen bei Bedarf Penetrationstests durch.

„Eine statische Integration führt über kurz oder lang zu neuen technologischen Schulden, wenn sie nicht proaktiv an neue Gegebenheiten angepasst wird.“ (MaibornWolff Studie Technologieeffizienz, 2026)

Would you like to become a satisfied MaibornWolff customer yourself?

Our expertise: Embedded Systems

We combine in-depth know-how in software development with our expertise in the field of embedded systems & robotics. With over ten years of experience and more than 30 successfully completed projects, we offer you experienced and structured support for your embedded challenges - from the smallest module to the entire networked system.

Our study outlines the following approach: “By standardizing communication channels early on, business logic is decoupled from user interfaces, enabling the parallel development of various digital services.”
(MaibornWolff Study on Technology Efficiency, 2026)

Industry Context – Skills Shortage: Germany currently faces a shortage of over 391,000 qualified professionals (IW, June 2025), including approximately 99,470 in engineering professions (VDI, Q3 2025). The embedded sector is particularly affected – vacancies are remaining unfilled for increasingly longer periods. MaibornWolff offers experienced teams that are ready to start immediately.
Sources: IW Cologne, 2025 | VDI/IW Engineer Monitor, Q3 2025

Interested? Contact us here without obligation.

Current guides on the topics of embedded systems & robotics & AI

    FAQ: Frequently asked questions about embedded systems integration

    • What is the difference between embedded systems integration and classic systems integration?

      While classic system integration often uses external middleware, embedded system integration links components directly within an embedded system - i.e. very close to the hardware. It requires a deep understanding of the target platforms, strict resource control and special test procedures.

    • How does embedded systems integration work in practice?

      Embedded Systems Integration works by embedding integration capabilities directly into an application or platform, rather than relying on external tools or middleware. This approach allows users to seamlessly connect different systems and applications within their existing workflows without having to switch between different interfaces or environments.

    • How is security guaranteed for embedded integrations?

      At MaibornWolff, security is an integral part of every integration project - not as an afterthought, but right from the start. We work with threat modeling, rely on security by design and carry out penetration tests if required. In this way, we ensure that embedded components function reliably even in security-critical contexts. Starting in September 2026, the reporting requirement under the EU Cyber Resilience Act for actively exploited vulnerabilities (24-hour deadline) will also take effect.

    • Why do embedded integration projects often fail?

      According to recent industry studies, 40% of embedded defects stem from interface mismatches between hardware and software. Furthermore, the MaibornWolff study (2026, n=305) shows that 33% of respondents cite poor integration as the main cause of technological complexity. Key factors for success include a solid requirements analysis (68% prioritize this), early hardware-software coordination, and structured testing procedures.

    • Which platforms and target systems does MaibornWolff support?

      Our teams adopt a technology-agnostic approach and work with a wide range of target systems: ESP32 (including S3, C6, P4), Nordic Semiconductor (nRF54 series), NXP (MCX, S32K), ARM Cortex MCUs (M55, M85), single-board computers, and system-on-modules. For cloud connectivity, we work with Azure, STACKIT, Google Cloud, and AWS.

    • What does the EU Cyber Resilience Act mean for embedded products?

      The CRA applies to all products with digital components—including embedded systems. Starting in September 2026, the vulnerability reporting requirement will take effect; by December 2027, all products must be fully CRA-compliant (including CE marking and a software bill of materials). Penalties can amount to up to 15 million EUR or 2.5% of annual turnover. We integrate Security-by-Design right from the development phase.

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