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Digitalization in manufacturing

From assessment to successful implementation

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DERTOUR
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BMW Group Logo
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Creditreform Logo
DERTOUR
jochen-schweizer
Dräger Logo
kuka
ProSieben_Logo_2015-2
Mercedes
Volkswagen Logo
DEKRA
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Weidmüller logo
Das Logo der Bundesagentur für Arbeit
ProSieben_Logo_2015-2
Mercedes
Volkswagen Logo
DEKRA
stihl
Sonax_logo
Weidmüller logo
Das Logo der Bundesagentur für Arbeit
HomeServicesDigitalization of manufacturing

Successful digitalization in manufacturing with MaibornWolff

Do you want to digitize your manufacturing without technical ballast, but with tangible benefits? Then you've come to the right place. MaibornWolff brings IT and OT together to create manufacturing software that is not complicated, but clever: processes run leaner, data finally becomes useful and results are measurable.

Less technology. Better business.

Arrange a free consultation appointment

Why digitize manufacturing with MaibornWolff?

Architecture that grows with you

Scalable-by-design and open architecture keep your digitalization young. We decouple systems, standardize structures and reduce complexity - allowing new use cases to be created quickly and rolled out worldwide.

Data that speaks

With a unified namespace (MQTT), we clear up data silos: clean, structured, transparent and with clear responsibilities according to the data mesh principle. This means that machine data, ERP and MES finally speak the same language.

Integration that works

We integrate ERP, MES, SCADA/HMI and machine control systems pragmatically - without a tool circus, but with expertise in legacy, OPC UA and native protocols. The result: robust manufacturing software and peace of mind on the store floor.

Operation that stays

From assessment to operation, we supply the platform, applications and knowledge transfer from a single source. Security is not an appendage for us. Your teams become confident - and we stay on board as a partner when it comes to scaling.

Topics that will advance your business

Digitalization is transforming markets, processes, and business models—and presenting you with complex decisions. Our topic pages provide guidance: they show how we use strategy, technology, and experience to create solutions that have a lasting impact.

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Cloud

With the right cloud architecture, we combine technology and business value: automated, secure, scalable. This allows us to create space for innovation and sustainable competitiveness.

Topic Cloud
A person works in a dark room at several computer screens displaying complex data and programs.

Cybersecurity

Cybersecurity starts with clarity: We protect your systems, data, and processes with security by design—from risk analysis and penetration testing to DORA and NIS 2 compliance.

Topic Cybersecurity
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Data & AI

Aus Daten werden Entscheidungen, aus KI entsteht Wertschöpfung. Wir entwickeln datengetriebene Strategien, Modelle und Systeme, die Ihr Unternehmen messbar intelligenter machen.

Topic Data & AI
A small robot stands on a microchip, surrounded by technological devices.

Embedded Systems & Robotics

Intelligent systems start deep in the code. MaibornWolff develops robust embedded software and robotics solutions that perfectly combine precision, safety, and performance.

Topic Embedded
A highly automated factory in which a robotic arm with a digital interface operates in a futuristic environment.

Industry 4.0

Production processes are becoming smart, connected, and self-learning. We support you in the digital transformation of your factory—with IoT, cloud, edge, and AI for measurable efficiency.

Topic Industry 4.0
A futuristic cityscape at sunset with a bright violet-blue sky. Bright digital lines run across the skyscrapers, symbolizing a connected, smart cityscape.

IoT

Connected products create new business models. We combine hardware, software, and the cloud to create secure, scalable IoT solutions that make data usable and systems intelligent.

Topic IoT
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IT Consulting

Think strategically, implement operationally: MaibornWolff develops IT organizations, architectures, and processes that enable change and lead your business to sustainable success.

Topic IT Consulting
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IT modernization

Outdated systems slow down innovation. We modernize your IT during ongoing operations—with a clear strategy, clean code, and a focus on future viability and stability.

Topic IT Modernization
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Quality Engineering

Quality is not created at the end, but right from the start. We integrate testing, automation, and engineering to make software reliable, secure, and future-proof.

Topic Quality Engineering
An abstract illustration shows a human figure made up of geometric shapes in a scheme of pink and purple.
The employees save around six hours a week thanks to the new entry (iProcess).
Meik Hecker, Foreman Injection Molding Production, VW

Who is manufacturing software suitable for?

Manufacturing software is the lever for making digitalization tangible in production - from mechanical engineering to the food industry. It brings people, machines and data together, reduces tedious manual work and finally creates transparency across all plants.

For companies with an established system landscape, it provides a scalable bridge between ERP, MES, SCADA and the store floor. Traceability and GxP requirements are taken into account right from the start. We work for corporations and large SMEs that prefer to get things done rather than plan endlessly. Start quickly, learn, scale - with a focus on measurable benefits instead of buzzwords.

Man and woman working outside on their laptops.

Are you planning to digitize your manufacturing?

We provide an experienced end-to-end team of architects, OT/IT experts and developers. Together, we strengthen the status quo, prioritize use cases and deliver an MVP that runs productively in your environment - pragmatically, securely and scalably.

Book an appointment now!

Digitization of the industry: successfully mastering challenges

Whether automotive, mechanical engineering or the process industry: the biggest hurdle is rarely the technology. The challenge usually lies in the collaboration between IT and OT - or in the fact that data cannot be meaningfully linked and used. We structure the digitalization of production in such a way that it becomes viable and can be rolled out.

Which regularly throws a spanner in the works:

  • heterogeneous system landscapes

  • Legacy machines and protocols

  • Lack of internal know-how

  • Limited scalability

  • Long rollout times

  • Rigid processes

Our answer to this:

End-to-end services for production digitization - from analysis, architecture and implementation to operation:

  • Health checks to determine where you stand

  • Process and tool analysis for store floor apps

  • Concept development and architectural consulting for smart factories

  • Implementation of IIoT apps, integrations and operator UIs

  • Edge and cloud platforms, regardless of the cloud provider

  • Machine connection via OPC UA and native protocols

  • Test automation at all levels

  • Advice on scaling and maintainability

  • AR and mobile apps for industrial use

  • Secure remote access

Successful digitalization in the industry

To all references
  • A fleet of self-driving trucks from MAN on a spacious test site.
    MAN - ATLAS L4. Control Center for the autonomous truck
    To the MAN reference
    CloudData/Data PlatformsApps

    Control center for the technical monitoring of driverless trucks

    To the MAN reference

    UX design, product strategy, data structure, vehicle data visualization

    To the MAN reference

    Monitoring, remote support, mission management, reports for commercial autonomous transport solutions

    To the MAN reference
  • Two people in white protective suits stand in front of a pipeline through which green glowing data streams are pumped
    NETZSCH: Development of an IoT platform
    To the NETZSCH reference
    CloudData/Data PlatformsIoT

    Unified IoT platform for 3 business units, harmonization of existing IoT solutions

    To the NETZSCH reference

    IoT device connectivity, visualization software for data analysis, cloud infrastructure, operations

    To the NETZSCH reference

    Quick testing in the cloud infrastructure, fast integration of use cases such as predictive maintenance, process optimizations, etc.

    To the NETZSCH reference
  • A modern high-rise building with an eye-catching orange-purple color gradient featuring a central, transparent exterior elevator unit.
    TK Elevator: Health Check Connectivity for the IoT gateway of elevators
    To the TKE reference
    CybersecurityIoTEmbedded Systems & Robotics

    IoT gateway (MAX Box) for data connection between elevator & IoT platform

    To the TKE reference

    Examination of code quality, architecture, operations & organization

    To the TKE reference

    Optimization of IoT gateway connectivity & digitalization of elevators

    To the TKE reference
  • A person stands on a platform at sunset with digitally superimposed graphics.
    inCTRL Solutions: Modernization of the IoT platform for water treatment plants
    To inCTRL reference
    CloudIoTIT Modernization

    IoT & software modernization, integration of new functions

    To inCTRL reference

    Data warehouse setup, integration of microservices, automated quality assurance, Continuous Integration & Continuous Deployment (CI/CD)

    To inCTRL reference

    Improved resilience, maintainability & further development capability of the platform

    To inCTRL reference
  • A red MAN truck drives along an empty road under a clear night sky with shining stars.
    MAN: Efficient threat analysis for control units
    See MAN reference
    CybersecurityIoTEmbedded Systems & Robotics

    Protection of digitalized trucks against virtual attacks

    See MAN reference

    Risk analysis based on 4x6 methodology, ThreatSea, ISO21434

    See MAN reference

    Quick identification of relevant threats for immediately effective security measures

    See MAN reference
  • Person uses Miele app in modern kitchen.
    Miele domestic appliances are networked worldwide
    See Miele reference
    CloudIoTEmbedded Systems & Robotics

    Further development of the IoT platform for connected home appliances

    See Miele reference

    Container-based architecture, open standards, modular design

    See Miele reference

    Quick availability & scalability of digital services, high added value for users

    See Miele reference
  • Header_Stiehl-IMOW-16-9
    STIHL: Control iMOW robotic mower via app
    See STIHL reference
    CloudAppsIoT

    Control and configuration of the robotic mower via smartphone

    See STIHL reference

    Development of app, web, cloud platform and direct Bluetooth communication

    See STIHL reference

    Digital benefits for users, app controllability, remote software updates

    See STIHL reference
  • Header_ifm
    ifm services: Remote maintenance of systems and machines
    See ifm services reference
    CloudIoTEmbedded Systems & Robotics

    Fully integrated remote access in the IoT platform

    See ifm services reference

    Full stack cloud application, RUST-based clients, UX design

    See ifm services reference

    Analysis of sensor data from production as a basis for sustainable decisions for customers

    See ifm services reference
  • Control unit in an automated factory environment.
    Monitoring alarms in industrial plants
    See reference
    CybersecurityIoTEmbedded Systems & Robotics

    Live monitoring platform for visualizing connected warning devices

    See reference

    Automation & cloud services (MS Azure), API management

    See reference

    Alarms visible worldwide within seconds, multi-tenant system

    See reference
  • The dashboard of a car shows a display with a notification about a remote software upgrade.
    BMW Group: Remote software upgrade for vehicles
    See BMW Group reference
    CloudCybersecurityIoT

    Software upgrades without the need to visit a service center

    See BMW Group reference

    Backend system for over-the-air communication with the vehicle, 24/7 support

    See BMW Group reference

    IT security, more comfort, on-demand provision of new features

    See BMW Group reference
  • Technician installs solar panel on roof at sunset
    SMA: Development of a Web UI for ennexOS platform
    See SMA reference
    Digital Design/UX DesignIoTWeb & Portal Platforms

    Creation of a unified customer experience across all products, smooth generational transition for customers, secure, agile operation

    See SMA reference

    WebUI for the digitalization & automation of energy management processes, open-source solution for energy flow visualization

    See SMA reference

    Energy flow & cost optimization, operational reliability, customer-friendliness

    See SMA reference
  • A person stands in a modern, abstract room and holds a tablet in their hands.
    Weidmüller: Progression of the Industrial Service Platform
    See Weidmüller reference
    CloudIoTWeb & Portal Platforms

    Creation of a centralized, intuitive, expandable portal as the foundation for industrial applications (remote access, data visualization, ML)

    See Weidmüller reference

    Exploration, setup & further development of the base platform for industrial services

    See Weidmüller reference

    Innovative portal for end-to-end solutions, MVP in just 7 months

    See Weidmüller reference

How does the digitalization of manufacturing work?

We start with a clear vision and a look at the current situation. Then we select the use cases that really make a difference - not the ones that just sound good. A productive MVP delivers initial results, after which we roll it out across all plants and get your teams ready for scaling.

End-to-end services: from analysis to operation

With over ten years of IIoT and smart factory experience in more than 30 projects, we combine software development, OT expertise and architecture know-how. From consulting to infrastructure to operation: we deliver everything from a single source - with governance and security by design, of course. Or as we would say: Not a piecemeal approach, but a system with understanding.

Would you like to become a satisfied MaibornWolff customer yourself?
Contact us now

Frequently asked questions about digitalization in manufacturing

The regulatory requirements for energy companies are subject to constant change. Here you will find answers to the most important questions on current legal requirements, political developments and their impact on the digitalization of the energy industry (as of 03/2025).

  • What trends are currently driving the digitalization of manufacturing?

    In short: paperless production, connected worker apps and a clean database. Unified namespace (UNS) is becoming the standard for breaking down data silos. At the same time, the infrastructure level is gaining in importance: those who standardize their platforms can roll out new use cases faster - without having to reinvent every plant.

  • Why is a standardized infrastructure so crucial?

    Many digital projects fail due to rollout and technology. A shared, standardized infrastructure saves effort, reduces operating costs and makes scaling possible - especially for companies with multiple plants. Kubernetes & Co. help to automate deployments and maintenance. The result: less complexity, more speed.

  • What audit and compliance requirements apply in manufacturing?

    GxP requirements are mandatory in highly regulated industries such as pharmaceuticals: data must remain tamper-proof and traceable. Traceability (track & trace) is also becoming more important across all industries. Paying attention to data integrity right from the architecture stage saves you stress with audits later on - and lets you sleep more soundly.

  • How does MaibornWolff approach IT/OT security?

    Security is considered right from the start of every project. Communication above the PLC level is encrypted, workloads are operated on-prem or in the cloud as required. It is important that those responsible for security are involved at an early stage - this ensures that protection remains effective without slowing down innovation.

Know-hows on the topic of "Digitalization in manufacturing"

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    From production to the financial sector: continue to the next deep dive here
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    Why MaibornWolff?

    As one of the most innovative IT service providers with a great passion for AI, we focus entirely on the project business and individual software development - without our own products. To stay at the forefront, we continuously invest in our team of digital technology engineers and develop digital solutions that are well thought-out, efficient and reduced to the essentials.

    Our principle: simplicity instead of complexity. We only develop what is really needed - tailor-made, useful and reliable. Our results speak for themselves. With over 800 large-scale systems and more than 10,000 person-years of experience in high-end software engineering, we are one of the few who can reliably implement even the largest and most complex IT landscapes. Thanks to close partnerships with leading hyperscalers, our customers operate their solutions in today's most modern and powerful environments.

    Less technology. Better Business.

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