A sleek Roomba robot vacuum cleaner navigates through a neon-lit smart home lab. Floating holographic analysis diagrams and firmware modules are displayed on its top, while blue and pink data streams follow its path across the shiny floor tiles.

Embedded Systems Design

Scalable IoT solutions for future-proof products

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BMW Group Logo
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Creditreform Logo
DERTOUR
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Dräger Logo
kuka
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Mercedes
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Das Logo der Bundesagentur für Arbeit
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Mercedes
Volkswagen Logo
DEKRA
stihl
Sonax_logo
Weidmüller logo
Das Logo der Bundesagentur für Arbeit

Professional embedded system design services from MaibornWolff

Do you want your products to function reliably - no matter how complex the technology behind them is? Embedded system design is the key to ensuring that everything works together smoothly. From the initial idea to operation - without any headaches.

MaibornWolff supports you end-to-end: from conception and architecture to prototyping, implementation, and commissioning. AI-supported embedded system design services accelerate decision-making, ensure quality, and lead to productive embedded solutions on your target hardware.

Why MaibornWolff for your embedded computing system design?

We combine an understanding of the cloud, software and hardware - and always wear software glasses. No rose-colored glasses, but a clear view of performance, stability and scalability - including IoT/cloud connection if it brings real benefits.

Our embedded system design ranges from viable architecture design to PoC and implementation to commissioning on your target hardware—pragmatic, resilient, and measurably effective.

Less Technology. Better Business.

Individual solutions

We do not design standard products, but only embedded architectures that match your personal use case - as precisely as a tailor-made suit.

Software in focus

Our "software glasses" ensure scalable, maintainable and future-proof systems - clearly thought out and consistently designed for quality and sustainability.

Measurable business value

Faster to market with reduced effort: Embedded design reduces costs, accelerates releases, improves maintainability and creates competitive advantages.

Certified architectural expertise

iSAQB CPSA-certified architects guarantee methodical quality and viable design decisions - well-founded, comprehensible and state of the art.

Interested? Contact us here without obligation.

Our embedded system design portfolio

We bring embedded products to life faster and more securely: agile system design, targeted implementation, and a smooth transition to operation—without technical baggage. We address typical stumbling blocks such as heterogeneous hardware, tough real-time requirements or long release cycles with clear architecture, automation and a test-driven approach. This creates a resilient basis for development, integration and operation.

Software Design & Architecture

We design and implement embedded software: System and interface design form the basis, after which we implement the solution—from efficient low-level drivers to device UI. The result is embedded computing system design that runs productively in the field.

Hardware-oriented design & platform selection

We design, configure, and integrate the appropriate platform—e.g., embedded Linux (Yocto, Buildroot, Elbe, ROS) or RTOS such as Zephyr, FreeRTOS, embOS—including board support and drivers in your product environment.

Processes, CI/CD & scalability

We consider your engineering setup from the outset – so that your team can significantly increase its development capacity and work without friction losses. CI/CD, process optimization, and AI-supported testing and architecture analysis are not just “someday” goals for us, but fundamental components of our approach. Our AI checks design decisions early on for consistency and recommendation quality – for an embedded computing system design that dynamically adapts to changes.
Instead of rigid V or waterfall models, we rely on an agile understanding of architecture: system design is created in such a way that it can be flexibly adapted to new requirements and conditions. 

Quality & Tests

We consider quality right from the start: test-driven development and automated testing at all levels (unit, integration, HIL/SIL) and AI-based test case and review generation ensure stable releases. AI continuously checks architectural dependencies and code quality. This allows errors to be detected before they incur costs.

Operation

Once development is complete, the device's life cycle is just beginning. Safe and robust operation is the basis for this. That's why we include remote access and secure OTA updates in our planning. AI-supported monitoring detects anomalies and provides early warnings and potential failures. This ensures that your embedded products remain robust and maintenance-friendly in the long term.

A knight in armor sits at a desk and looks at several computer monitors displaying various data and information.
Security in embedded system design

Security is an integral part of our approach. With threat modeling and secure design patterns, we take security aspects into account right from the start and create a robust basis for stable systems. We consider regulatory requirements such as the Cyber Resilience Act and use AI to continuously update security checks and threat analyses. This means that security risks become visible at an early stage and compliance remains verifiable.

Successful projects in embedded system design

Our projects speak for themselves: they show that well thought-out architecture and clever platform selection result in robust systems - not just gray theory, but measurable results.

  • A microcontroller lies under a magnifying glass
    Virtualization of software testing for control units in the AWS cloud
    To the BMW reference
    CloudEmbedded Systems & RoboticsQuality Engineering

    Digital twin for control unit development & testing in cars

    To the BMW reference

    Virtualization of control units & AWS cloud integration

    To the BMW reference

    Setup of virtual cars & control units without expensive hardware setups, worldwide & distributed testing

    To the BMW reference
  • A fleet of self-driving trucks from MAN on a spacious test site.
    MAN - ATLAS L4. Control Center for the autonomous truck
    To the MAN reference
    CloudData/Data PlatformsApps

    Control center for the technical monitoring of driverless trucks

    To the MAN reference

    UX design, product strategy, data structure, vehicle data visualization

    To the MAN reference

    Monitoring, remote support, mission management, reports for commercial autonomous transport solutions

    To the MAN reference
  • A modern high-rise building with an eye-catching orange-purple color gradient featuring a central, transparent exterior elevator unit.
    TK Elevator: Health Check Connectivity for the IoT gateway of elevators
    To the TKE reference
    CybersecurityIoTEmbedded Systems & Robotics

    IoT gateway (MAX Box) for data connection between elevator & IoT platform

    To the TKE reference

    Examination of code quality, architecture, operations & organization

    To the TKE reference

    Optimization of IoT gateway connectivity & digitalization of elevators

    To the TKE reference
  • A woman wears VR goggles and lifts a silicone leg
    University Medicine Frankfurt - Mixed reality for the training of doctors
    To the Mixed Reality reference
    Digital Design/UX DesignAppsEmbedded Systems & Robotics

    Knee training simulator for technology-supported medical education

    To the Mixed Reality reference

    Mixed reality application combined with a haptic knee model, interactive training environment

    To the Mixed Reality reference

    Diagnostics on the human knee without simulated patients, simulation of various pathologies, real-time visualization of motion sequences

    To the Mixed Reality reference
  • A robotic arm places precise digital data in a futuristic, dark room.
    Research: AI-supported robotics for employees with physical limitations
    See robotics reference
    Embedded Systems & RoboticsIndustry 4.0Manufacturing

    Customized assistance robots for people with physical disabilities in production

    See robotics reference

    Integration of AI for automated adaptation of robots to people's capabilities

    See robotics reference

    Effective empowerment of people with physical disabilities

    See robotics reference
  • A red MAN truck drives along an empty road under a clear night sky with shining stars.
    MAN: Efficient threat analysis for control units
    See MAN reference
    CybersecurityIoTEmbedded Systems & Robotics

    Protection of digitalized trucks against virtual attacks

    See MAN reference

    Risk analysis based on 4x6 methodology, ThreatSea, ISO21434

    See MAN reference

    Quick identification of relevant threats for immediately effective security measures

    See MAN reference
  • Person uses Miele app in modern kitchen.
    Miele domestic appliances are networked worldwide
    See Miele reference
    CloudIoTEmbedded Systems & Robotics

    Further development of the IoT platform for connected home appliances

    See Miele reference

    Container-based architecture, open standards, modular design

    See Miele reference

    Quick availability & scalability of digital services, high added value for users

    See Miele reference
  • Sports car parked in a colorful desert landscape.
    Mixed reality: driving a real car in a virtual world
    See BMW reference
    Digital Design/UX DesignAppsEmbedded Systems & Robotics

    Experience a futuristic outdoor environment in the headset while inside a real vehicle interior

    See BMW reference

    Real-time 3D application, Unreal development, XR technology, game design, smart devices

    See BMW reference

    High-performance processing of vehicle signals for precise motion mapping for an immersive driving experience without motion sickness

    See BMW reference
  • Woman with tablet in modern factory hall
    KUKA: Web interface for a new Human Machine Interface
    See KUKA reference
    Digital Design/UX DesignEmbedded Systems & RoboticsWeb & Portal Platforms

    Easy & intuitive web UI for product control

    See KUKA reference

    Development of HMI components & modules using Scrum

    See KUKA reference

    High user-friendliness, reliable operation, fast scalability & extensibility

    See KUKA reference
  • Header_Stiehl-IMOW-16-9
    STIHL: Control iMOW robotic mower via app
    See STIHL reference
    CloudAppsIoT

    Control and configuration of the robotic mower via smartphone

    See STIHL reference

    Development of app, web, cloud platform and direct Bluetooth communication

    See STIHL reference

    Digital benefits for users, app controllability, remote software updates

    See STIHL reference
  • Header_ifm
    ifm services: Remote maintenance of systems and machines
    See ifm services reference
    CloudIoTEmbedded Systems & Robotics

    Fully integrated remote access in the IoT platform

    See ifm services reference

    Full stack cloud application, RUST-based clients, UX design

    See ifm services reference

    Analysis of sensor data from production as a basis for sustainable decisions for customers

    See ifm services reference
  • Control unit in an automated factory environment.
    Monitoring alarms in industrial plants
    See reference
    CybersecurityIoTEmbedded Systems & Robotics

    Live monitoring platform for visualizing connected warning devices

    See reference

    Automation & cloud services (MS Azure), API management

    See reference

    Alarms visible worldwide within seconds, multi-tenant system

    See reference
  • The dashboard of a car shows a display with a notification about a remote software upgrade.
    BMW Group: Remote software upgrade for vehicles
    See BMW Group reference
    CloudCybersecurityIoT

    Software upgrades without the need to visit a service center

    See BMW Group reference

    Backend system for over-the-air communication with the vehicle, 24/7 support

    See BMW Group reference

    IT security, more comfort, on-demand provision of new features

    See BMW Group reference
Would you like to become a satisfied MaibornWolff customer yourself?

How does your embedded system design project work?

Every embedded design project we undertake follows a clear step-by-step process—from the initial consultation to go-live. This allows us to maintain an overview at all times. Transparent, traceable, and without any unpleasant surprises.

An infographic shows the sequence of the embedded system design process.

Who is our Embedded Systems Design suitable for?

System design for embedded systems is at the heart of modern, networked products. It creates clarity in the architecture, shortens development cycles and lays the foundation for scalability and maintainability.

Household appliances

From smart washing machines to connected vacuum cleaners: we design, implement, and operate customized embedded solutions—with intelligent functions and reliable OTA updates, even for a wide range of models.

Industrial, mechanical engineering & metal processing

Production environments require high-precision, robust, and low-latency systems. We implement architectures that combine sensor technology, control systems, and drive technology—including integration into existing OT/IT and production implementation in manufacturing.

Energy, infrastructure & manufacturing facilities

Whether smart meters, control units, or specialized systems: we implement embedded systems across the board—from design and implementation to testing and commissioning—with high performance in decentralized structures and scalable networks.

Medical & safety technology

Every detail counts here. Our embedded designs meet the strictest regulatory requirements, ensure system stability and form the basis for solutions that reliably support vital processes.

Automotive

Numerous control units, strict safety requirements and complex communication architectures - welcome to the automotive industry. We create designs that provide real-time capability and functional safety without making your head spin.

Defense

Absolute stability is required in security-critical defense applications. Our delivery approaches provide robust and controllable systems—including integration, hardening, and rollout. The result: rapid market readiness, manageable risks, and predictable series releases.

We support new developments as well as redesigns – with workshops on requirements analysis, model-based architecture, proof of concepts, and clearly defined interfaces. We work closely with your teams, integrate ourselves into existing processes, and consider IoT, cloud, and data connectivity as well as the targeted use of AI technologies right from the start. Whether edge inference or predictive maintenance – AI becomes a functional part of your architecture.

The result: faster time to market, lower risks, reliably plannable releases.

AI in embedded system design – right from the start

AI accompanies the entire lifecycle: variant searches and reviews in design, interference at the edge in the product, monitoring during operation. Embedded system design software helps us to implement architectures more quickly and keep them reliable.

The biggest stumbling blocks in embedded projects

Complex systems, tight schedules, growing demands: sound familiar? Many companies stumble over scaling problems, integration errors, or security gaps. Often, they lack expertise and clear structures, which leads to poor maintainability, long development cycles, and high costs throughout the entire lifecycle. We help to elegantly remove these hurdles.

Holistic embedded system design services from MaibornWolff

With over ten years of experience, we combine embedded know-how with excellent software practice. Architecture, security, automation - everything is considered right from the start. We don't develop hardware, but we make sure that your product lasts longer than many a fridge.

Would you like to become a satisfied MaibornWolff customer yourself?

Current know-hows on the topic of "Embedded Systems & Robotics" and "AI"

    Frequently asked questions about our embedded system design

    • What role does AI play in modern embedded system designs?

      AI supports both the functions of the end product and the architectural design. It can be used in architectural reviews, automatically generate documentation, and thereby increase transparency. We also consider AI technologies early on in the design process in order to solve specific customer problems—whether through the integration of edge models or preparation for AI-based enhancements.

    • What does professional embedded system design involve?

      Embedded system design encompasses architecture and design, PoC, and implementation through to commissioning—including AI-supported reviews and tooling with embedded system design software. PCB design is covered by partners; we assist with hardware selection and integration. 

    • What makes good embedded system design?

      A clear architecture, clean interfaces and tests that don't just come at the end. Plus security by design and automation - in short, everything that makes systems maintainable and updatable tomorrow instead of making them look old today.

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