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Embedded software development

Tailor-made & seamless integration

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HomeServicesEmbedded Systems & RoboticsEmbedded Software Development

Embedded software development from MaibornWolff

Do you develop products in which software and hardware have to work together perfectly? Then embedded software development is the key to success. MaibornWolff accompanies you through all phases with an interdisciplinary team: from conception to development and integration. Always individual, efficient and tailored to your hardware - in line with our guiding principle:
Less Technology. Better Business.

Your advantages with MaibornWolff

Our specialists bring together expertise from three worlds: Cloud, software and hardware. This expertise results in a high-performance, stable and scalable product.

Software that fits

Our embedded software is tailored precisely to your hardware, your requirements and your industry. We develop individual solutions that take into account any specifications regarding memory space, performance, energy consumption, etc.

Holistic approach

From firmware to middleware, from embedded Linux to C/C++ to Docker - we think about your embedded software from start to finish. We integrate ourselves directly into your team and share our knowledge openly and transparently.

Performance

We focus on testability, maintainability and long-term support. Thanks to test automation, code reviews and modern SBOM management, we develop software that remains performant and secure for years.

Problem solver

30+ embedded projects, 10 years of experience, modern engineering approaches and interdisciplinary know-how make us a strong partner - even for the most complex requirements.

Who do we support? Companies of all sizes

Whether in industry, production, automotive, medical technology or household appliances: embedded software is at the heart of modern technologies. It enables real-time control, smart functions, update capability and automation.

Embedded system software development from MaibornWolff is aimed at anyone who needs powerful, stable and scalable software for their hardware or wants to improve existing solutions. Our approach also shortens your time-to-market.

Do you want to develop a product and need help?

We also support small companies that have a great idea but don't know exactly how to get there. We provide a complete team with the necessary expertise in embedded system software development to turn your vision into reality.

Our customers are usually medium-sized manufacturers with smart product ideas, corporations with high demands on integration and quality and companies with existing embedded systems that want to scale or modernize.

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Arrange your consultation appointment today!

Where do we provide support?

We help you to make embedded system development more agile, faster and more secure . We overcome many hurdles together:

Graphic with six colored, intertwined circles: heterogeneous hardware landscapes, real-time requirements and high complexity, lack of internal expertise, limited scalability, long release cycles, and rigid processes. Each circle contains a corresponding symbol.

We meet these challenges with a broad range of services in embedded software development. This includes

  • Health checks to determine where you stand,

  • Analysis and acceleration of development processes
  • Tooling, CI/CD for Embedded,
  • Concept development and architectural consulting,

  • Implementation in C, C++, Python, Rust, Qt /QML

  • Embedded Linux (Yocto, Buildroot, Elbe, ROS),

  • Development based on RTOS (Zephyr, FreeRTOS, embOS)

  • Development of firmware, middleware & bootloaders,

  • Integration of container technologies such as Docker,

  • Test-driven Development of Embedded Systems,

  • Test automation at all levels

  • Advice on scaling and maintainability.

  • Implementation of state of the art device UI solutions

  • Remote software update for embedded devices / OTA

  • Remote Access

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Do you work in a highly regulated industry? No problem!

We know exactly how to work with certifiers and document everything precisely. We guarantee data security by separating production and development data. We test in the environment with non-relevant data.

A small selection of our customers

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Would you like to become a satisfied MaibornWolff customer yourself?

This is how our collaboration works

Our approach to the development of embedded software is always individual:
One-size-fits-all does not exist with us. In the course of every collaboration, we take into account technical and organizational requirements as well as maximum practicality and efficiency.

We take a close look at your problems and challenges, advise, deliver, test and iterate with you and your team - after all, we are part of it ourselves. Our Development of Embedded Systems usually goes through the following typical phases:

Graphic with six consecutive symbols representing the project workflow: initial meeting; quotation process, kick-off workshop, PoC, iterative development, testing & commissioning, and go-live & handover.
  • Initial meeting & quotation process: rough clarification of requirements, objectives & framework conditions
  • Kick-off workshop: role allocation, communication, initial architecture ideas
  • PoC: show first use case
  • Iterative development: test-driven, with regular updates on progress
  • Test & commissioning: Pilot phase with automated tests, HiL tests, unit tests, integration tests
  • Go-live & handover: documentation, knowledge transfer, selective follow-up support

Our embedded developers are highly consultative and capable of integration and speak to both the product owner (PO) and your developers as equals.

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Everyone treats each other with respect. I was never the working student, but the developer like the others. My opinion counted just as much.
Andreas Fink, Senior Software Developer

Our references & projects

A reference is worth more than 1,000 words. Fortunately, we have dozens of them. Click through a selection of our most exciting projects and see for yourself!

  • A man in a TÜV Nord shirt operates a diagnostic device in front of a vehicle.
    TÜV NORD: IT system for damage assessments

    With the cloud-based system, TÜV NORD experts can efficiently prepare and invoice damage assessments and vehicle valuations. Car dealerships can order spare parts directly after the damage calculation, which shortens the repair time by at least 2 working days.

    To the TÜV Nord reference
    TÜV NORD: IT system for damage assessments
    Since August 2023

    in productive operation

    2 days

    Time savings for garages

    Operation of the system
    and the virtual infrastructure
    To the TÜV Nord reference
  • A robotic arm places precise digital data in a futuristic, dark room.
    Research: AI-supported robotics for employees with physical limitations

    With demographic change, employees with physical limitations need better support to remain productive. Assistance robots can help, but are not flexible enough. The KiRo4LeMi research project aims to use AI to dynamically adapt robots to individual changes in performance. Using digital models and "living personas", the AI optimizes robot operation in real time.

    See robotics reference
    Research: AI-supported robotics for employees with physical limitations
    3 years

    research project, funded by the Bavarian Ministry of Economic Affairs

    Design of the robot

    more individuality thanks to AI

    Digital twin

    helps to be able to react quickly during operation

    See robotics reference
  • A red MAN truck drives along an empty road under a clear night sky with shining stars.
    MAN: Efficient threat analysis for control units

    Digitalization increases cyber risks - especially for MAN's new CM4 control unit. Our experts use the 4×6 methodology and ThreatSea to identify threats at an early stage and develop targeted protective measures. Find out how MAN uses intelligent risk analysis to strengthen the security of its vehicles.

    See MAN reference
    MAN: Efficient threat analysis for control units
    7 months

    Project duration

    Over 20 workshops

    Threat analyses

    Over 500

    Potential risks evaluated

    See MAN reference
  • A technician in a green Siemens jacket sits in front of a computer on a factory floor with industrial equipment in the background.
    Siemens: AI demand prediction platform for industrial production planning

    Siemens is looking to the future with the AI Demand Prediction Platform. Thanks to machine learning and AutoML, precise demand forecasts can be created for over 100 products and production can be better planned. Launched as a proof of concept, the platform quickly developed into a system that can be used productively. The self-service web application will soon be used in other plants.

    See Siemens reference
    Siemens: AI demand prediction platform for industrial production planning
    Project duration

    Since February 2022

    Proof of concept

    in a few weeks

    Time series prediction

    for 100 different products

    See Siemens reference
  • Two women are standing in a workshop. One woman is holding a tablet in her hands.
    TÜV NORD GPT: Development of AI assistance

    Find relevant information faster by chatting with documents? It's possible! The TÜV NORD GROUP uses GPT technology in the secure Microsoft Azure Cloud. With the aim of optimizing knowledge management and efficiency. The system enables new usage options within the testing group and is operated securely. Find out more about the innovative AI assistance system now.

    See TÜV NORD reference
    TÜV NORD GPT: Development of AI assistance
    Project duration

    since September 2023

    33.000

    GPT applications in the first month

    ChatGPT Model 4

    in the European Microsoft Azure Cloud

    See TÜV NORD reference
  • Carousel_Schöck_Components-1
    Schöck components: Improvement of the requirements process

    Together with MaibornWolff, the construction industry specialist optimized the requirements management of its Scalix design software. Thanks to the digital design approach, the technical requirements were re-specified and the software was further developed in a user-centered manner. The aim is to continuously increase user satisfaction and integrate internal and external interests. Read more about the methodology and results now!

    See Schöck Bauteile reference
    Schöck components: Improvement of the requirements process
    Project duration

    since 2022

    Team size

    2-3 Digital Designer:inside

    In 2024
    Scalix replaces old software
    See Schöck Bauteile reference
  • VW drives through tunnel at night
    VW: Digitization of key production figures with the iProcess app

    Less paper, more efficiency: Volkswagen replaces analog processes with the iProcess app. Cloud-native technologies and digital design enable intuitive recording and analysis of key production figures. This increases transparency and overall equipment effectiveness and paves the way for predictive maintenance at the automotive group.

    See VW reference
    VW: Digitization of key production figures with the iProcess app
    Project duration

    Since January 2021

    Team size

    5 to 10 persons

    Fast app development

    thanks to Digital Design

    See VW reference
  • Digikoo_Apple_vision_Pro_Header
    digikoo GmbH: Apple Vision Pro for city planners

    Planning cities smarter: Together with TUM, we developed the 3Digipad for Apple Vision Pro. It visualizes complex energy data in 3D and makes scenarios intuitively tangible. Dynamic building data and KPIs support urban planners in making sustainable decisions.

    See digikoo reference
    digikoo GmbH: Apple Vision Pro for city planners
    4 months

    Project duration

    3D map with KPIs
    Display building data dynamically
    Energy data
    Immersive visualization
    See digikoo reference
  • Woman on the beach at sunset with laptop.
    DER Touristik: Become a digital travel companion in 7 months

    Travel information, bookings, support - all in one app. With Flutter, MaibornWolff developed a cross-platform solution for DER Touristik. In just seven months, a stable app was created for iOS and Android that supports multiple brands, languages and countries. This is how customer proximity travels.

    See DER Touristik reference
    DER Touristik: Become a digital travel companion in 7 months
    7 months

    From Kickoff to Go Live

    iOS and Android

    Digital travel companion

    Whitelabelling solution

    Uncomplicated integration of additional brands, languages and countries

    See DER Touristik reference
  • Sports car parked in a colorful desert landscape.
    Mixed reality: driving a real car in a virtual world

    Virtual racing in a real car? MaibornWolff made it possible for the BMW M. Within three months, we used Unreal Engine 4 to develop a prototype that processes vehicle signals with high performance and creates an immersive driving experience without motion sickness. The cockpit remains real, the surroundings become the racetrack.

    See BMW reference
    Mixed reality: driving a real car in a virtual world
    <3 months

    From the vision to the prototype

    3D applications

    in real time

    Team

    Unreal development, XR technology, game design, smart devices, 3D content

    See BMW reference
  • Woman with tablet in modern factory hall
    KUKA: Web interface for a new Human Machine Interface

    Rethinking robotics: KUKA is working with us to develop iiQKA.OS - an operating system with an intuitive web HMI. Using web technologies and scrum methods, we enable flexible customization and simple control. Open collaboration makes robotics more accessible than ever before.

    See KUKA reference
    KUKA: Web interface for a new Human Machine Interface
    Goal

    Replacing the current control software

    iiQKA.OS

    Fast and intuitive development

    > 11,000 hours

    Project work

    See KUKA reference
  • Header_Stiehl-IMOW-16-9
    STIHL: Control iMOW robotic mower via app

    Robot mower redefined: The iMOW from STIHL makes lawn care smarter. Our software expertise combined with STIHL's hardware know-how ensures intuitive app control. The result? A networked device that makes gardening easier - simple, efficient, innovative.

    Read more
    STIHL: Control iMOW robotic mower via app
    Project duration

    since August 2020

    Robot mower

    Control via app

    Process optimization

    with the customer

    Read more
  • Woman smiling while driving into vehicle.
    DEKRA: Modern enterprise architecture thanks to co-creation

    New IT for a sustainable future: the global auditing group needed to modernize its IT landscape. Co-Creation created a harmonized architecture and the EA Community promotes cross-border exchange for strong IT until 2025 - and beyond.

    See DEKRA reference
    DEKRA: Modern enterprise architecture thanks to co-creation
    Most important method:

    Building an EA community

    Created concept

    Enterprise Architecture

    Cooperation

    at eye level

    See DEKRA reference
  • Person uses Miele app in modern kitchen.
    Miele domestic appliances are networked worldwide

    How do household appliances become smart? Miele relies on an IoT platform that we played a key role in developing. Container-based architecture ensures stable communication, DevOps for continuous improvement - so that smart appliances can be found in millions of households worldwide.

    See Miele reference
    Miele domestic appliances are networked worldwide
    Project duration

    since 2016

    Success factors:

    High availability and scalability

    IoT platform

    with container-based architecture

    See Miele reference
  • Man checks MAN trucks at sunset.
    MAN: Secure Software Development Life Cycle

    Trucks are networked - and therefore unfortunately also targets for attack. With SSDLC, MAN relies on security by design and integrates the highest security standards directly into development. Together with 22 teams, we have established security measures that go beyond the legal requirements.

    See MAN reference
    MAN: Secure Software Development Life Cycle
    22 months

    Project duration

    UNECE R155
    successfully integrated
    Methods

    Security Champions, DevSecOps, OWASP SAMM

    See MAN reference
  • Header_It_goes_LOS
    It's LOS: Building a cloud-based low-code application

    Democracy meets digitalization: For "Es geht LOS!", we developed a low-code app for candidate management in five weeks. Built on AWS, it enables secure draws and efficient user management - for more citizen participation digitally.

    See Es geht LOS reference
    It's LOS: Building a cloud-based low-code application
    Strengthening democracy

    through random selection

    Recruit candidates

    for citizens' councils via app

    In 5 months

    from concept to prototype with low code

    See Es geht LOS reference
  • Control unit in an automated factory environment.
    Monitoring alarms in industrial plants

    Safety in industrial plants requires a real-time overview. We developed a live monitoring platform that networks measuring devices and collects data via Azure IoT and Kubernetes. A scalable MVP was created in just three months: alarms appear in under ten seconds thanks to automated data acquisition via smartphone and Bluetooth.

    See reference
    Monitoring alarms in industrial plants
    3 years

    Project duration

    <3 months

    to the MVP

    Cloud migration
    Modernization & relocation
    See reference
  • Large rollers on conveyor belt in factory.
    Planning systems: Optimizing the capacity utilization of pressing plants

    Maximum capacity utilization, minimum costs: Our customer relies on a central planning system for pressing plants. We have been supporting its further development with .NET Core, GraphQL and PostgreSQL for over ten years. Now the journey is moving to the cloud - for greater scalability, flexibility and efficiency.

    See reference
    Planning systems: Optimizing the capacity utilization of pressing plants
    >10 years

    Customer support

    Technological modernization
    Cloud-ready platform
    Efficiency through data
    Site-specific cost planning
    See reference
  • Header_Global-Requirements-Planning-System-for-Workforce-2-16-9
    Global workforce planning system

    How do you achieve globally harmonized workforce planning? With a modern web application based on domain-driven design and hexagonal architecture. Event sourcing ensures transparent traceability, while Azure and Quarkus provide stability and scalability. The result: a flexible, future-proof solution.

    See reference
    Global workforce planning system
    Team size

    Up to 8 employees

    Domain Driven Design

    Development approach

    Microsoft Azure Cloud

    allows easy roll-out of new versions

    See reference
  • Couple walking on the beach at sunset.
    DER Touristik Online: Development and migration of a multi-client capable travel booking platform

    Different brands, one platform: DER Touristik merges several independent websites. We are supporting the migration to the AWS cloud with digital design, microservices and testing. The focus is on performance, SEO and UX - for a seamless digital travel experience.

    See DER Touristik reference
    DER Touristik Online: Development and migration of a multi-client capable travel booking platform
    Standardized platform
    Multi-client travel portal
    Quality assurance
    End-2-End test automation
    Cloud transformation
    Migration to AWS cloud
    See DER Touristik reference
  • Man with tablet in front of KUKA industrial robots
    KUKA: UI/UX design for an app for load data analysis for industrial robots

    How do you reduce support requests? With a smart UX! KUKA and MaibornWolff developed a web-based application for load data analysis. Through "Understand/Build/Learn" we recognized challenges early on and validated solutions for an intuitive user experience.

    See KUKA reference
    KUKA: UI/UX design for an app for load data analysis for industrial robots
    Method

    Product Experience Design

    Customer request

    Easier interaction between users and the system

    Our goal
    Optimized load data analysis, fewer support requests, higher satisfaction
    See KUKA reference
  • Cars on assembly line in factory
    BMW Group: Replacement of a production-critical legacy system

    20-year-old system, new digital future. We gradually migrated production software to a flexible architecture. After two years, central plants were running on the new solution - stable, fail-safe and ready for the challenges of tomorrow.

    See BMW Group reference
    BMW Group: Replacement of a production-critical legacy system
    Project duration

    Mid-2018 to the beginning of 2024

    Team size

    25 employees

    Legacy system

    replaced after 20 years

    See BMW Group reference
  • A person wearing virtual reality glasses drives a car in an urban environment at night with illuminated buildings in the background.
    BMW Group: Virtual reality brings vehicle design to life

    From the first draft to series production - BMW uses VR to visualize the entire development process. Based on the Unreal Engine, a uniform platform visualizes designs and processes. This saves on hardware prototypes and enables location-independent collaboration. MaibornWolff plays a key role in driving the development and integration of these VR use cases.

    See BMW Group reference
    BMW Group: Virtual reality brings vehicle design to life
    3.2 years

    Project duration

    Cooperation

    Location-independent and virtual

    Infrastructure

    Scalable and expandable thanks to the cloud

    See BMW Group reference
  • The dashboard of a car shows a display with a notification about a remote software upgrade.
    BMW Group: Remote software upgrade for vehicles

    No visits to the workshop, no stress - thanks to Remote Software Upgrade, BMW vehicles worldwide remain up-to-date "over-the-air". MaibornWolff has been developing and operating the backend for secure updates for over three years. Microservice architectures and DevOps approaches guarantee stability, performance and security.

    See BMW Group reference
    BMW Group: Remote software upgrade for vehicles
    5 years

    Project duration

    Millions of vehicles

    receive new features thanks to "over-the-air" upgrade

    IT security

    Always up-to-date thanks to remote software upgrade

    See BMW Group reference
  • Server room with green planting, demonstrating data platform for the Azure Cloud.
    digikoo: A data platform for the Azure Cloud

    Structured geodata, automated quality assurance, seamless provision - we developed a powerful Snowflake data platform on Azure for Digikoo. It makes analysis easier for data scientists and lays the foundation for precise forecasts and new use cases.

    See digikoo reference
    digikoo: A data platform for the Azure Cloud
    5 months

    Project duration

    Climate change

    Plan digitally and implement efficiently

    Foundation data platform

    Microsoft Azure Cloud

    See digikoo reference
  • A person in a modern office checks proof of identity on the web on a laptop and smartphone.
    Creditreform: Secure proof of identity on the web

    Verifying online identities in a forgery-proof manner while maintaining user-friendliness - CrefoTrust makes it possible. Together, we developed a solution that creates trust with blockchain technology and proofs of concept. Personal and company data remain protected, while verifications run smoothly.

    See Creditreform reference
    Creditreform: Secure proof of identity on the web
    5 years

    Project duration

    Pilot tests

    based on several PoCs

    Decentralized identity

    allows tamper-proof storage of identities and company information

    See Creditreform reference
  • High-voltage power lines over a green field at sunset
    Bayernwerk: Knowledge management via teams

    Experience must not be lost - Bayernwerk digitizes the knowledge of long-standing employees. MaibornWolff designed an intuitive MS Teams app with a clear UX/UI. Close collaboration, lived Scrum values and user-centered development make the app a success. Promoting exchange, optimizing processes - this is how knowledge transfer works today.

    Read more
    Bayernwerk: Knowledge management via teams
    6 months

    Project duration

    Target:

    Identify implicit knowledge

    Requirements:

    a user-centered, intuitive and clear UX/UI design

    Read more
  • A person stands in a modern, abstract room and holds a tablet in their hands.
    Weidmüller: Progression of the Industrial Service Platform

    IoT meets agility - Weidmüller and MaibornWolff developed the easyConnect platform for remote access, data visualization and machine learning. After intensive exploration, an MVP was created, accompanied by a cross-functional Scrum team. Making Industrial IoT smarter and more efficient.

    Read more
    Weidmüller: Progression of the Industrial Service Platform
    12 months

    up to the MVP

    8 weeks analysis

    of professional, technical and organizational factors

    Innovative portal

    for end-to-end solutions

    Read more
  • Technician installs solar panel on roof at sunset
    SMA: Development of a Web UI for ennexOS platform

    Optimizing energy flows, reducing costs - we have been developing the Web UI of the ennexOS platform with SMA Solar Technology since 2016. It digitizes energy management processes for over a million users and combines smart solutions for a sustainable energy future.

    See SMA reference
    SMA: Development of a Web UI for ennexOS platform
    Project duration

    since 2016

    > 1.000

    Modules and components in ennexOS platform

    > 7.000

    Fuse tests

    See SMA reference

Our embedded services: Testing, Integration & Design

Thanks to more than 10 years of experience and over 30 projects of various sizes, we have extensive interdisciplinary expertise in the fields of software development and embedded systems & robotics. We are your strong partner - even for the most complex requirements. Below is a selection of embedded services with which we can support you:

Current guides on the topics of embedded systems & robotics & AI

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    Interested? Contact us here without obligation.

    FAQ: Frequently asked questions about embedded software development

    • What role does AI play in embedded software development?

      AI, including machine learning and neural networks, is becoming increasingly important in embedded software development. It supports the development process with tools such as GitHub Copilot and forms part of the solutions themselves in the form of embedded AI and edge AI. Edge AI enables functions such as sensor fusion and anomaly detection directly on devices and is particularly beneficial where bandwidth is limited, latency is critical, costs are tight, applications are safety-critical and privacy requirements are strict. Thanks to our expertise in embedded systems, IoT and sensor hardware, we optimize Edge AI algorithms and train efficient models directly on standard hardware.
    • What is embedded development?

      Embedded development refers to the creation of software that runs directly on embedded systems - i.e. devices with special hardware and clearly defined tasks. The focus is on real-time behaviour, energy efficiency, memory optimization and close coupling to the overall system.

    • What does "embedded software" mean?

      Embedded software is software that is integrated into electronic devices and controls their function. It is tailored to specific hardware, particularly efficient and often safety-critical - e.g. in cars, household appliances or medical technology.

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