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A digital visualization of a futuristic industrial plant symbolizes the concepts of Industry 4.0 consulting.

Industry 4.0 consulting

How the transformation in production succeeds
BMW Group Logo
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DERTOUR
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Dräger Logo
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BMW Group Logo
DeutscheBahn_logo-2
Creditreform Logo
DERTOUR
jochen-schweizer
Dräger Logo
kuka
ProSieben_Logo_2015-2
Mercedes
Volkswagen Logo
DEKRA
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Sonax_logo
Weidmüller logo
Das Logo der Bundesagentur für Arbeit
ProSieben_Logo_2015-2
Mercedes
Volkswagen Logo
DEKRA
stihl
Sonax_logo
Weidmüller logo
Das Logo der Bundesagentur für Arbeit
HomeServicesIndustry 4.0Industry 4.0 Consulting

Efficiency redefined: Industry 4.0 consulting

Does production without unplanned downtime and with maximum transparency sound like a pipe dream to you? As a specialized Industry 4.0 management consultancy, we make exactly that a reality. We transform your manufacturing from reactive processes to a data-driven smart factory.

In our consulting services, we not only show you technological possibilities, but also seamlessly integrate smart solutions into your existing IT/OT landscape. Secure competitive advantages through measurably higher productivity and a future-proof positioning.

Book a free consultation

Flexible scaling

From concept to operation: With 1,000 experts in cloud and IoT, we scale your projects flexibly and holistically.

Seamless integration

We seamlessly integrate new solutions into your existing systems. This prevents system breaks and allows you to make optimal use of data.

Return on investment

We define valid use cases and calculate the ROI in advance. This gives you maximum security for your budget planning.

Success through empowerment

We implement technology and build knowledge within your organization. Your team will be empowered to manage projects independently in the future.

Three people are in a meeting, working on a laptop, discussing Industry 4.0 consulting.
Are you ready to take your production to the next level?
Book an appointment now

Our references & projects

To all references
  • A fleet of self-driving trucks from MAN on a spacious test site.
    MAN - ATLAS L4. Control Center for the autonomous truck
    To the MAN reference
    CloudData/Data PlatformsApps

    Control center for the technical monitoring of driverless trucks

    To the MAN reference

    UX design, product strategy, data structure, vehicle data visualization

    To the MAN reference

    Monitoring, remote support, mission management, reports for commercial autonomous transport solutions

    To the MAN reference
  • Two people in white protective suits stand in front of a pipeline through which green glowing data streams are pumped
    NETZSCH: Development of an IoT platform
    To the NETZSCH reference
    CloudData/Data PlatformsIoT

    Unified IoT platform for 3 business units, harmonization of existing IoT solutions

    To the NETZSCH reference

    IoT device connectivity, visualization software for data analysis, cloud infrastructure, operations

    To the NETZSCH reference

    Quick testing in the cloud infrastructure, fast integration of use cases such as predictive maintenance, process optimizations, etc.

    To the NETZSCH reference
  • A robotic arm places precise digital data in a futuristic, dark room.
    Research: AI-supported robotics for employees with physical limitations
    See robotics reference
    Embedded Systems & RoboticsIndustry 4.0Manufacturing

    Customized assistance robots for people with physical disabilities in production

    See robotics reference

    Integration of AI for automated adaptation of robots to people's capabilities

    See robotics reference

    Effective empowerment of people with physical disabilities

    See robotics reference
  • A technician in a green Siemens jacket sits in front of a computer on a factory floor with industrial equipment in the background.
    Siemens: AI demand prediction platform for industrial production planning
    See Siemens reference
    CloudData/Data PlatformsIndustry 4.0

    Machine learning for time series forecasting

    See Siemens reference

    AutoML for automated adaptation of models to different data

    See Siemens reference

    Unified, scalable solution, optimized inventory costs, efficiency gains

    See Siemens reference
  • VW drives through tunnel at night
    VW: Digitization of key production figures with the iProcess app
    See VW reference
    Data/Data PlatformsAppsIndustry 4.0

    Replacement of analog, error-prone activities with a digital app solution

    See VW reference

    Digital design, cloud-native technologies, UX concept, UI design, front- & backend

    See VW reference

    More transparency in production processes, higher production OEE, across plants

    See VW reference
  • Person uses Miele app in modern kitchen.
    Miele domestic appliances are networked worldwide
    See Miele reference
    CloudIoTEmbedded Systems & Robotics

    Further development of the IoT platform for connected home appliances

    See Miele reference

    Container-based architecture, open standards, modular design

    See Miele reference

    Quick availability & scalability of digital services, high added value for users

    See Miele reference
  • Header_ifm
    ifm services: Remote maintenance of systems and machines
    See ifm services reference
    CloudIoTEmbedded Systems & Robotics

    Fully integrated remote access in the IoT platform

    See ifm services reference

    Full stack cloud application, RUST-based clients, UX design

    See ifm services reference

    Analysis of sensor data from production as a basis for sustainable decisions for customers

    See ifm services reference
  • Control unit in an automated factory environment.
    Monitoring alarms in industrial plants
    See reference
    CybersecurityIoTEmbedded Systems & Robotics

    Live monitoring platform for visualizing connected warning devices

    See reference

    Automation & cloud services (MS Azure), API management

    See reference

    Alarms visible worldwide within seconds, multi-tenant system

    See reference
  • Large rollers on conveyor belt in factory.
    Planning systems: Optimizing the capacity utilization of pressing plants
    See reference
    Data/Data PlatformsIndustry 4.0Manufacturing

    Centralized planning of component manufacturing for cost- & resource-optimized production capacity worldwide

    See reference

    Conversion from local processing with fat clients to a client-server application, migration to the cloud

    See reference

    Data-based planning & calculation of different manufacturing scenarios & site-specific production costs

    See reference
  • Man with tablet in front of KUKA industrial robots
    KUKA: UI/UX design for an app for load data analysis for industrial robots
    See KUKA reference
    Digital Design/UX DesignData/Data PlatformsApps

    Web app to replace legacy systems for easier interaction between users & system

    See KUKA reference

    Conversion from local processing with fat clients to a client-server application & migration to the cloud

    See KUKA reference

    Data-based planning & calculation of different manufacturing scenarios & site-specific production costs

    See KUKA reference
  • The dashboard of a car shows a display with a notification about a remote software upgrade.
    BMW Group: Remote software upgrade for vehicles
    See BMW Group reference
    CloudCybersecurityIoT

    Software upgrades without the need to visit a service center

    See BMW Group reference

    Backend system for over-the-air communication with the vehicle, 24/7 support

    See BMW Group reference

    IT security, more comfort, on-demand provision of new features

    See BMW Group reference
  • Technician installs solar panel on roof at sunset
    SMA: Development of a Web UI for ennexOS platform
    See SMA reference
    Digital Design/UX DesignIoTWeb & Portal Platforms

    Creation of a unified customer experience across all products, smooth generational transition for customers, secure, agile operation

    See SMA reference

    WebUI for the digitalization & automation of energy management processes, open-source solution for energy flow visualization

    See SMA reference

    Energy flow & cost optimization, operational reliability, customer-friendliness

    See SMA reference
  • A person stands in a modern, abstract room and holds a tablet in their hands.
    Weidmüller: Progression of the Industrial Service Platform
    See Weidmüller reference
    CloudIoTWeb & Portal Platforms

    Creation of a centralized, intuitive, expandable portal as the foundation for industrial applications (remote access, data visualization, ML)

    See Weidmüller reference

    Exploration, setup & further development of the base platform for industrial services

    See Weidmüller reference

    Innovative portal for end-to-end solutions, MVP in just 7 months

    See Weidmüller reference

MaibornWolff Industry 4.0 consulting: your benefits

With our Industry 4.0 consulting services, you can secure your competitiveness and achieve measurable success in the following areas:

Costs

Produce faster and more cost-effectively.

Environment

Save energy and material.

Quality

Detect errors faster and improve quality.

Working conditions

Improve working conditions and reduce manual activities.

Product

Optimize your products and manufacture more flexibly.

Compliance

Comply with legal requirements, such as traceability.

A polygonal model of a human body shows technical precision, relevant for Industry 4.0 consulting.
This machine learning project offers a standardized and scalable solution. It not only takes into account the diversity of our products, but also plants that previously planned manually, and integrates them effectively. This synergy of uniformity and flexibility, customized by MaibornWolff, reflects the true value and success of the project.
Dr. Daniel Patrick Kilian, Senior Key Expert Data Science & AI, Digital Industries IT at Siemens

Our performance promise

As your Industry 4.0 consultant, we do not offer standard solutions, but rather comprehensive end-to-end support. Our Industry 4.0 management consulting services include:

abstrackte-lininen-5

  • Development of digital, IT, and data strategies

  • Identification and evaluation of use cases

  • Integration of AI in production and cybersecurity

  • Modernization of legacy IT systems and service architectures

  • Valid ROI calculations and scaling

Would you like to become a satisfied MaibornWolff customer yourself?
Contact us now

Our approach to Industry 4.0 consulting

Our approach is strictly based on the digital maturity level of your company:

A graphic illustration shows four phases for implementation: Explore, Evaluate, Integrate, Scale, suitable for Industry 4.0 consulting.
abstrackte-lininen-7

Explore.

A valid strategy is the foundation of any transformation. In the first step, we work with you to develop a digitalization strategy that seamlessly contributes to your business goals. The focus is on a future-proof IT/OT architecture and empowering your employees.

Our services in this phase:

  • Strategy & Roadmap: Development of concrete measures, prioritization, and detailed scheduling.

  • Organization & personnel: Designing a customized digital organization and determining requirements.

  • Business case: Creation of a transparent cost overview and budget planning.

  • Change Management: Supporting change and knowledge transfer for your teams.

Evaluate.

Integrate.

Scale.

Our introductory workshops: Industry 4.0 consulting and engineering

In addition to our comprehensive consulting for Industry 4.0, we also offer specialized workshops that you can take advantage of at any time. Regardless of where you are in the digitalization process, our workshops provide you with targeted support:

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Orientation workshop

Ideal for starting your digitalization journey: We provide clarity and structure if you don't yet have a concrete idea.

Duration: 2 days

Your result:

  • Potential analysis: An overview of worthwhile smart factory use cases.

  • Quick wins: Identification of measures that bring immediate visible benefits.

  • Roadmap: A concrete plan for the first steps of implementation.

  • Expert access: Direct knowledge transfer on best practices in digitization.

Book a free consultation now!

IIoT Solution Assessment

Implementation of a customized IT solution

A man concentrates on his laptop in the office, suitable for Industry 4.0 consulting.

Your partner for Industry 4.0 consulting

Take advantage of the security that comes with 9 years of Industry 4.0 experience and over 60 successfully implemented projects. We transform your manufacturing not theoretically, but pragmatically – for measurably greater flexibility, productivity, and sustainability.

Two people in intensive discussion, working on technical solutions, supported by Industry 4.0 consulting.
Ready for the next step?

Let's get specific. Schedule your no-obligation consultation now.

Get in touch now

FAQ - frequently asked questions about Industry 4.0 consulting

  • What are the challenges of introducing Industry 4.0?

    There are numerous challenges when introducing Industry 4.0. These include a lack of structures and responsibilities within organizations, a lack of high-quality data and qualified personnel, high initial investments in infrastructure and the need for tailored solutions for individual company processes.

  • What does track and trace mean in intelligent manufacturing?

    "Track and trace" in smart manufacturing refers to technologies and processes for tracking and tracing materials, components and products throughout the manufacturing process. This improves control, optimizes production processes and increases quality, efficiency and customer satisfaction.

  • What role do IoT and IIoT play in Industry 4.0?

    IoT and IIoT are central to Industry 4.0, enabling the networking and integration of machines and systems, automatic data collection and processing, and intelligent decision-making and adaptation of manufacturing processes in real time.

  • How do artificial intelligence and machine learning support Industry 4.0?

    Artificial intelligence in industry and machine learning support Industry 4.0 by analyzing large amounts of data, recognizing patterns and providing recommendations for action. They help to continuously optimize processes and prevent problems before they occur.

  • Which IT security and data protection measures are important for Industry 4.0?

    Important IT security and data protection measures in Industry 4.0 include:

    • proactive security measures against cyberattacks,

    • Compliance with data protection regulations such as the GDPR and

    • New security concepts to prevent data leaks when integrating IT and OT systems.

    More information is available, for example, in our IT security consulting service.

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