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Embedded Systems Integration

Successfully networking complex systems

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HomeServicesEmbedded Systems & RoboticsEmbedded Systems Integration

Embedded software integration with MaibornWolff - individual, efficient, reliable

In networked embedded devices, all components must work together perfectly. Embedded system integration ensures exactly that: it connects the right components in the right places - in the device itself and beyond.

MaibornWolff has many years of experience in this area - in individual integration as well as in connecting to complex IoT environments. Our interdisciplinary team does not think of integration in isolation, but as a holistic task along your system architecture.

We deliver solutions that work - reproducible, maintainable and a perfect fit for your target platform. And with a clear claim: as little technology as possible, as much as necessary. True to our guiding principle: Less Technology. Better business.

An abstract illustration shows a human figure made up of geometric shapes in a scheme of pink and purple.
Everyone treats each other with respect. I was never the working student, but the developer like the others. My opinion counted just as much.
Andreas Fink, Senior Software Developer

Your advantages with MaibornWolff

Embedded systems only develop their full potential when all components are properly integrated. We ensure that software and hardware work together precisely - reliably, efficiently and tailored to your target system.

Experience from software projects

Embedded system integration is an integral part of our software projects - as demonstrated by numerous successful references from a wide range of industries.

Integration as a lived standard

Whether a small module or a networked overall system: we have successfully implemented integration in every project - because no embedded product works without it.

Faster integration

Modular architectures and structured processes make your systems more efficient in operation - reliable, traceable and future-proof.

Cross-system thinking

Whether a subsystem or complete solution: we integrate hardware, software, IoT cloud & app - tailored to your environment, regardless of industry or company size.

Our service: Systems Integration in Embedded Systems

Embedded systems only develop their full potential when all essential components are properly integrated: Hardware, software, IoT, customer app, security and user experience. We ensure that software and hardware work together precisely - reliably, efficiently and tailored to your target system.

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Software integration

We integrate individual modules, frameworks or complete applications into existing embedded environments - stable, expandable and without side effects. We consider existing infrastructures and your build system right from the start. Whether greenfield or partial integration: we have the expertise to enter grown structures in a targeted manner and develop them further in a future-proof manner.

Hardware connection

Commissioning and debugging

Our tool stack for integration with the hardware

We are particularly familiar with the following target systems:

  • ESP32
  • Single-Board-Computer
  • Nordic Semiconductor
  • NXP
  • MCUs of the ARM Cortex family
  • System-on-Modules

Our teams are open to all technologies, but with a clear focus on your requirements - functional, operational and economical.

Our tool stack for integration into neighboring systems

We integrate embedded systems seamlessly into the surrounding software and communication landscapes:

  • Azure Cloud
  • STACKIT Cloud
  • Google Cloud
  • AWS Cloud

Embedded systems only offer the customer a good user experience when they are seamlessly connected to the surrounding systems .

How we work - from the idea to integration

A smart device is not only created by good hardware or clean software - but by the well thought-out interaction of all levels: Hardware, software, IoT platform, customer app, security and user experience. This is exactly what we think about right from the start.

Our cross-functional teams systematically bring all components together - methodically, comprehensibly and with the aim of breaking down silos . The following two graphics show how we understand integration holistically: on the software side on the one hand and on the hardware side on the other.

Triangular diagram showing the connection between three main elements:

Challenges with embedded systems integration - and how we solve them

Whether unstable systems, grown legacy solutions or interface conflicts - many companies reach their limits when it comes to embedded system integration. In addition, there is often insufficient testability, a lack of security concepts, unclear requirements or simply a lack of expertise in the embedded sector.

This is exactly where we come in and provide structure, reliability and sustainable solutions. Our aim is not to provide a basic solution, but integration with substance - according to industry standards, with a great deal of ownership, expertise and foresight.

Would you like to become a satisfied MaibornWolff customer yourself?

A real project - and what it has achieved

An example says more than many words: that is why we are showing a specific project here in which embedded systems integration has produced measurable results. The example project shows how it works in practice - with clearly measurable benefits for the product and the business behind it.

  • A man in a TÜV Nord shirt operates a diagnostic device in front of a vehicle.
    TÜV NORD: IT system for damage assessments

    With the cloud-based system, TÜV NORD experts can efficiently prepare and invoice damage assessments and vehicle valuations. Car dealerships can order spare parts directly after the damage calculation, which shortens the repair time by at least 2 working days.

    To the TÜV Nord reference
    TÜV NORD: IT system for damage assessments
    Since August 2023

    in productive operation

    2 days

    Time savings for garages

    Operation of the system
    and the virtual infrastructure
    To the TÜV Nord reference
  • A robotic arm places precise digital data in a futuristic, dark room.
    Research: AI-supported robotics for employees with physical limitations

    With demographic change, employees with physical limitations need better support to remain productive. Assistance robots can help, but are not flexible enough. The KiRo4LeMi research project aims to use AI to dynamically adapt robots to individual changes in performance. Using digital models and "living personas", the AI optimizes robot operation in real time.

    See robotics reference
    Research: AI-supported robotics for employees with physical limitations
    3 years

    research project, funded by the Bavarian Ministry of Economic Affairs

    Design of the robot

    more individuality thanks to AI

    Digital twin

    helps to be able to react quickly during operation

    See robotics reference
  • A red MAN truck drives along an empty road under a clear night sky with shining stars.
    MAN: Efficient threat analysis for control units

    Digitalization increases cyber risks - especially for MAN's new CM4 control unit. Our experts use the 4×6 methodology and ThreatSea to identify threats at an early stage and develop targeted protective measures. Find out how MAN uses intelligent risk analysis to strengthen the security of its vehicles.

    See MAN reference
    MAN: Efficient threat analysis for control units
    7 months

    Project duration

    Over 20 workshops

    Threat analyses

    Over 500

    Potential risks evaluated

    See MAN reference
  • A technician in a green Siemens jacket sits in front of a computer on a factory floor with industrial equipment in the background.
    Siemens: AI demand prediction platform for industrial production planning

    Siemens is looking to the future with the AI Demand Prediction Platform. Thanks to machine learning and AutoML, precise demand forecasts can be created for over 100 products and production can be better planned. Launched as a proof of concept, the platform quickly developed into a system that can be used productively. The self-service web application will soon be used in other plants.

    See Siemens reference
    Siemens: AI demand prediction platform for industrial production planning
    Project duration

    Since February 2022

    Proof of concept

    in a few weeks

    Time series prediction

    for 100 different products

    See Siemens reference
  • Two women are standing in a workshop. One woman is holding a tablet in her hands.
    TÜV NORD GPT: Development of AI assistance

    Find relevant information faster by chatting with documents? It's possible! The TÜV NORD GROUP uses GPT technology in the secure Microsoft Azure Cloud. With the aim of optimizing knowledge management and efficiency. The system enables new usage options within the testing group and is operated securely. Find out more about the innovative AI assistance system now.

    See TÜV NORD reference
    TÜV NORD GPT: Development of AI assistance
    Project duration

    since September 2023

    33.000

    GPT applications in the first month

    ChatGPT Model 4

    in the European Microsoft Azure Cloud

    See TÜV NORD reference
  • Carousel_Schöck_Components-1
    Schöck components: Improvement of the requirements process

    Together with MaibornWolff, the construction industry specialist optimized the requirements management of its Scalix design software. Thanks to the digital design approach, the technical requirements were re-specified and the software was further developed in a user-centered manner. The aim is to continuously increase user satisfaction and integrate internal and external interests. Read more about the methodology and results now!

    See Schöck Bauteile reference
    Schöck components: Improvement of the requirements process
    Project duration

    since 2022

    Team size

    2-3 Digital Designer:inside

    In 2024
    Scalix replaces old software
    See Schöck Bauteile reference
  • VW drives through tunnel at night
    VW: Digitization of key production figures with the iProcess app

    Less paper, more efficiency: Volkswagen replaces analog processes with the iProcess app. Cloud-native technologies and digital design enable intuitive recording and analysis of key production figures. This increases transparency and overall equipment effectiveness and paves the way for predictive maintenance at the automotive group.

    See VW reference
    VW: Digitization of key production figures with the iProcess app
    Project duration

    Since January 2021

    Team size

    5 to 10 persons

    Fast app development

    thanks to Digital Design

    See VW reference
  • Digikoo_Apple_vision_Pro_Header
    digikoo GmbH: Apple Vision Pro for city planners

    Planning cities smarter: Together with TUM, we developed the 3Digipad for Apple Vision Pro. It visualizes complex energy data in 3D and makes scenarios intuitively tangible. Dynamic building data and KPIs support urban planners in making sustainable decisions.

    See digikoo reference
    digikoo GmbH: Apple Vision Pro for city planners
    4 months

    Project duration

    3D map with KPIs
    Display building data dynamically
    Energy data
    Immersive visualization
    See digikoo reference
  • Woman on the beach at sunset with laptop.
    DER Touristik: Become a digital travel companion in 7 months

    Travel information, bookings, support - all in one app. With Flutter, MaibornWolff developed a cross-platform solution for DER Touristik. In just seven months, a stable app was created for iOS and Android that supports multiple brands, languages and countries. This is how customer proximity travels.

    See DER Touristik reference
    DER Touristik: Become a digital travel companion in 7 months
    7 months

    From Kickoff to Go Live

    iOS and Android

    Digital travel companion

    Whitelabelling solution

    Uncomplicated integration of additional brands, languages and countries

    See DER Touristik reference
  • Sports car parked in a colorful desert landscape.
    Mixed reality: driving a real car in a virtual world

    Virtual racing in a real car? MaibornWolff made it possible for the BMW M. Within three months, we used Unreal Engine 4 to develop a prototype that processes vehicle signals with high performance and creates an immersive driving experience without motion sickness. The cockpit remains real, the surroundings become the racetrack.

    See BMW reference
    Mixed reality: driving a real car in a virtual world
    <3 months

    From the vision to the prototype

    3D applications

    in real time

    Team

    Unreal development, XR technology, game design, smart devices, 3D content

    See BMW reference
  • Woman with tablet in modern factory hall
    KUKA: Web interface for a new Human Machine Interface

    Rethinking robotics: KUKA is working with us to develop iiQKA.OS - an operating system with an intuitive web HMI. Using web technologies and scrum methods, we enable flexible customization and simple control. Open collaboration makes robotics more accessible than ever before.

    See KUKA reference
    KUKA: Web interface for a new Human Machine Interface
    Goal

    Replacing the current control software

    iiQKA.OS

    Fast and intuitive development

    > 11,000 hours

    Project work

    See KUKA reference
  • Header_Stiehl-IMOW-16-9
    STIHL: Control iMOW robotic mower via app

    Robot mower redefined: The iMOW from STIHL makes lawn care smarter. Our software expertise combined with STIHL's hardware know-how ensures intuitive app control. The result? A networked device that makes gardening easier - simple, efficient, innovative.

    Read more
    STIHL: Control iMOW robotic mower via app
    Project duration

    since August 2020

    Robot mower

    Control via app

    Process optimization

    with the customer

    Read more
  • Woman smiling while driving into vehicle.
    DEKRA: Modern enterprise architecture thanks to co-creation

    New IT for a sustainable future: the global auditing group needed to modernize its IT landscape. Co-Creation created a harmonized architecture and the EA Community promotes cross-border exchange for strong IT until 2025 - and beyond.

    See DEKRA reference
    DEKRA: Modern enterprise architecture thanks to co-creation
    Most important method:

    Building an EA community

    Created concept

    Enterprise Architecture

    Cooperation

    at eye level

    See DEKRA reference
  • Person uses Miele app in modern kitchen.
    Miele domestic appliances are networked worldwide

    How do household appliances become smart? Miele relies on an IoT platform that we played a key role in developing. Container-based architecture ensures stable communication, DevOps for continuous improvement - so that smart appliances can be found in millions of households worldwide.

    See Miele reference
    Miele domestic appliances are networked worldwide
    Project duration

    since 2016

    Success factors:

    High availability and scalability

    IoT platform

    with container-based architecture

    See Miele reference
  • Man checks MAN trucks at sunset.
    MAN: Secure Software Development Life Cycle

    Trucks are networked - and therefore unfortunately also targets for attack. With SSDLC, MAN relies on security by design and integrates the highest security standards directly into development. Together with 22 teams, we have established security measures that go beyond the legal requirements.

    See MAN reference
    MAN: Secure Software Development Life Cycle
    22 months

    Project duration

    UNECE R155
    successfully integrated
    Methods

    Security Champions, DevSecOps, OWASP SAMM

    See MAN reference
  • Header_It_goes_LOS
    It's LOS: Building a cloud-based low-code application

    Democracy meets digitalization: For "Es geht LOS!", we developed a low-code app for candidate management in five weeks. Built on AWS, it enables secure draws and efficient user management - for more citizen participation digitally.

    See Es geht LOS reference
    It's LOS: Building a cloud-based low-code application
    Strengthening democracy

    through random selection

    Recruit candidates

    for citizens' councils via app

    In 5 months

    from concept to prototype with low code

    See Es geht LOS reference
  • Control unit in an automated factory environment.
    Monitoring alarms in industrial plants

    Safety in industrial plants requires a real-time overview. We developed a live monitoring platform that networks measuring devices and collects data via Azure IoT and Kubernetes. A scalable MVP was created in just three months: alarms appear in under ten seconds thanks to automated data acquisition via smartphone and Bluetooth.

    See reference
    Monitoring alarms in industrial plants
    3 years

    Project duration

    <3 months

    to the MVP

    Cloud migration
    Modernization & relocation
    See reference
  • Large rollers on conveyor belt in factory.
    Planning systems: Optimizing the capacity utilization of pressing plants

    Maximum capacity utilization, minimum costs: Our customer relies on a central planning system for pressing plants. We have been supporting its further development with .NET Core, GraphQL and PostgreSQL for over ten years. Now the journey is moving to the cloud - for greater scalability, flexibility and efficiency.

    See reference
    Planning systems: Optimizing the capacity utilization of pressing plants
    >10 years

    Customer support

    Technological modernization
    Cloud-ready platform
    Efficiency through data
    Site-specific cost planning
    See reference
  • Header_Global-Requirements-Planning-System-for-Workforce-2-16-9
    Global workforce planning system

    How do you achieve globally harmonized workforce planning? With a modern web application based on domain-driven design and hexagonal architecture. Event sourcing ensures transparent traceability, while Azure and Quarkus provide stability and scalability. The result: a flexible, future-proof solution.

    See reference
    Global workforce planning system
    Team size

    Up to 8 employees

    Domain Driven Design

    Development approach

    Microsoft Azure Cloud

    allows easy roll-out of new versions

    See reference
  • Couple walking on the beach at sunset.
    DER Touristik Online: Development and migration of a multi-client capable travel booking platform

    Different brands, one platform: DER Touristik merges several independent websites. We are supporting the migration to the AWS cloud with digital design, microservices and testing. The focus is on performance, SEO and UX - for a seamless digital travel experience.

    See DER Touristik reference
    DER Touristik Online: Development and migration of a multi-client capable travel booking platform
    Standardized platform
    Multi-client travel portal
    Quality assurance
    End-2-End test automation
    Cloud transformation
    Migration to AWS cloud
    See DER Touristik reference
  • Man with tablet in front of KUKA industrial robots
    KUKA: UI/UX design for an app for load data analysis for industrial robots

    How do you reduce support requests? With a smart UX! KUKA and MaibornWolff developed a web-based application for load data analysis. Through "Understand/Build/Learn" we recognized challenges early on and validated solutions for an intuitive user experience.

    See KUKA reference
    KUKA: UI/UX design for an app for load data analysis for industrial robots
    Method

    Product Experience Design

    Customer request

    Easier interaction between users and the system

    Our goal
    Optimized load data analysis, fewer support requests, higher satisfaction
    See KUKA reference
  • Cars on assembly line in factory
    BMW Group: Replacement of a production-critical legacy system

    20-year-old system, new digital future. We gradually migrated production software to a flexible architecture. After two years, central plants were running on the new solution - stable, fail-safe and ready for the challenges of tomorrow.

    See BMW Group reference
    BMW Group: Replacement of a production-critical legacy system
    Project duration

    Mid-2018 to the beginning of 2024

    Team size

    25 employees

    Legacy system

    replaced after 20 years

    See BMW Group reference
  • A person wearing virtual reality glasses drives a car in an urban environment at night with illuminated buildings in the background.
    BMW Group: Virtual reality brings vehicle design to life

    From the first draft to series production - BMW uses VR to visualize the entire development process. Based on the Unreal Engine, a uniform platform visualizes designs and processes. This saves on hardware prototypes and enables location-independent collaboration. MaibornWolff plays a key role in driving the development and integration of these VR use cases.

    See BMW Group reference
    BMW Group: Virtual reality brings vehicle design to life
    3.2 years

    Project duration

    Cooperation

    Location-independent and virtual

    Infrastructure

    Scalable and expandable thanks to the cloud

    See BMW Group reference
  • The dashboard of a car shows a display with a notification about a remote software upgrade.
    BMW Group: Remote software upgrade for vehicles

    No visits to the workshop, no stress - thanks to Remote Software Upgrade, BMW vehicles worldwide remain up-to-date "over-the-air". MaibornWolff has been developing and operating the backend for secure updates for over three years. Microservice architectures and DevOps approaches guarantee stability, performance and security.

    See BMW Group reference
    BMW Group: Remote software upgrade for vehicles
    5 years

    Project duration

    Millions of vehicles

    receive new features thanks to "over-the-air" upgrade

    IT security

    Always up-to-date thanks to remote software upgrade

    See BMW Group reference
  • Server room with green planting, demonstrating data platform for the Azure Cloud.
    digikoo: A data platform for the Azure Cloud

    Structured geodata, automated quality assurance, seamless provision - we developed a powerful Snowflake data platform on Azure for Digikoo. It makes analysis easier for data scientists and lays the foundation for precise forecasts and new use cases.

    See digikoo reference
    digikoo: A data platform for the Azure Cloud
    5 months

    Project duration

    Climate change

    Plan digitally and implement efficiently

    Foundation data platform

    Microsoft Azure Cloud

    See digikoo reference
  • A person in a modern office checks proof of identity on the web on a laptop and smartphone.
    Creditreform: Secure proof of identity on the web

    Verifying online identities in a forgery-proof manner while maintaining user-friendliness - CrefoTrust makes it possible. Together, we developed a solution that creates trust with blockchain technology and proofs of concept. Personal and company data remain protected, while verifications run smoothly.

    See Creditreform reference
    Creditreform: Secure proof of identity on the web
    5 years

    Project duration

    Pilot tests

    based on several PoCs

    Decentralized identity

    allows tamper-proof storage of identities and company information

    See Creditreform reference
  • High-voltage power lines over a green field at sunset
    Bayernwerk: Knowledge management via teams

    Experience must not be lost - Bayernwerk digitizes the knowledge of long-standing employees. MaibornWolff designed an intuitive MS Teams app with a clear UX/UI. Close collaboration, lived Scrum values and user-centered development make the app a success. Promoting exchange, optimizing processes - this is how knowledge transfer works today.

    Read more
    Bayernwerk: Knowledge management via teams
    6 months

    Project duration

    Target:

    Identify implicit knowledge

    Requirements:

    a user-centered, intuitive and clear UX/UI design

    Read more
  • A person stands in a modern, abstract room and holds a tablet in their hands.
    Weidmüller: Progression of the Industrial Service Platform

    IoT meets agility - Weidmüller and MaibornWolff developed the easyConnect platform for remote access, data visualization and machine learning. After intensive exploration, an MVP was created, accompanied by a cross-functional Scrum team. Making Industrial IoT smarter and more efficient.

    Read more
    Weidmüller: Progression of the Industrial Service Platform
    12 months

    up to the MVP

    8 weeks analysis

    of professional, technical and organizational factors

    Innovative portal

    for end-to-end solutions

    Read more
  • Technician installs solar panel on roof at sunset
    SMA: Development of a Web UI for ennexOS platform

    Optimizing energy flows, reducing costs - we have been developing the Web UI of the ennexOS platform with SMA Solar Technology since 2016. It digitizes energy management processes for over a million users and combines smart solutions for a sustainable energy future.

    See SMA reference
    SMA: Development of a Web UI for ennexOS platform
    Project duration

    since 2016

    > 1.000

    Modules and components in ennexOS platform

    > 7.000

    Fuse tests

    See SMA reference
Group of young people working on a laptop outside
Collaboration that truly integrates

We actively involve customer teams in our projects - both professionally and personally. Whether as a co-development team, with an on-site presence or through integration into existing development processes: We work agilely, transparently and at eye level. We rely on scrum approaches, regular dailies and clear communication structures.

For which industries is embedded systems integration relevant?

Embedded systems are used in almost all industries today - from automotive to medical technology. The requirements vary greatly, but the demand for stable integration remains the same. We deliver tailor-made solutions that precisely address your industry-specific challenges.

Scalability and reliability are what count in these areas. We integrate systems that communicate decentrally and remain controllable at all times.

abstract-linines 3-1

Household appliances

From networked vacuum cleaners to smart washing machines: we enable intelligent functions and secure updates with a wide range of variants.

Industrial, mechanical engineering & metal processing

Energy, infrastructure & manufacturing facilities

Medical & safety technology

Automotive

Defense

Would you like to become a satisfied MaibornWolff customer yourself?

Our expertise: Embedded Systems

We combine in-depth know-how in software development with our expertise in the field of embedded systems & robotics. With over ten years of experience and more than 30 successfully completed projects, we offer you experienced and structured support for your embedded challenges - from the smallest module to the entire networked system.

Interested? Contact us here without obligation.

Current guides on the topics of embedded systems & robotics & AI

    FAQ: Frequently asked questions about embedded systems integration

    • What is the difference between embedded systems integration and classic systems integration?

      While classic system integration often uses external middleware, embedded system integration links components directly within an embedded system - i.e. very close to the hardware. It requires a deep understanding of the target platforms, strict resource control and special test procedures.

    • How does embedded systems integration work in practice?

      Embedded Systems Integration works by embedding integration capabilities directly into an application or platform, rather than relying on external tools or middleware. This approach allows users to seamlessly connect different systems and applications within their existing workflows without having to switch between different interfaces or environments.

    • How is security guaranteed for embedded integrations?

      At MaibornWolff, security is an integral part of every integration project - not as an afterthought, but right from the start. We work with threat modeling, rely on security by design and carry out penetration tests if required. In this way, we ensure that embedded components function reliably even in security-critical contexts.

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