What role does AI play in modern embedded system designs?

AI supports both the functions of the end product and the architectural design. It can be used in architectural reviews, automatically generate documentation, and thereby increase transparency. We also consider AI technologies early on in the design process in order to solve specific customer problems—whether through the integration of edge models or preparation for AI-based enhancements.

What does professional embedded system design involve?

Embedded system design encompasses architecture and design, PoC, and implementation through to commissioning—including AI-supported reviews and tooling with embedded system design software. PCB design is covered by partners; we assist with hardware selection and integration.

What makes good embedded system design?

A clear architecture, clean interfaces and tests that don't just come at the end. Plus security by design and automation - in short, everything that makes systems maintainable and updatable tomorrow instead of making them look old today.

A sleek Roomba robot vacuum cleaner navigates through a neon-lit smart home lab. Floating holographic analysis diagrams and firmware modules are displayed on its top, while blue and pink data streams follow its path across the shiny floor tiles.

Embedded Systems Design

Scalable IoT solutions for future-proof products

Professional embedded system design services from MaibornWolff

Do you want your products to function reliably - no matter how complex the technology behind them is? Embedded system design is the key to ensuring that everything works together smoothly. From the initial idea to operation - without any headaches.

MaibornWolff supports you end-to-end: from conception and architecture to prototyping, implementation, and commissioning. AI-supported embedded system design services accelerate decision-making, ensure quality, and lead to productive embedded solutions on your target hardware.

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Why MaibornWolff for your embedded computing system design?

We combine an understanding of the cloud, software and hardware - and always wear software glasses. No rose-colored glasses, but a clear view of performance, stability and scalability - including IoT/cloud connection if it brings real benefits.

Our embedded system design ranges from viable architecture design to PoC and implementation to commissioning on your target hardware—pragmatic, resilient, and measurably effective.

Less Technology. Better Business.

Individual solutions

We do not design standard products, but only embedded architectures that match your personal use case - as precisely as a tailor-made suit.

Software in focus

Our "software glasses" ensure scalable, maintainable and future-proof systems - clearly thought out and consistently designed for quality and sustainability.

Measurable business value

Faster to market with reduced effort: Embedded design reduces costs, accelerates releases, improves maintainability and creates competitive advantages.

Certified architectural expertise

iSAQB CPSA-certified architects guarantee methodical quality and viable design decisions - well-founded, comprehensible and state of the art.

Our embedded system design portfolio

We bring embedded products to life faster and more securely: agile system design, targeted implementation, and a smooth transition to operation—without technical baggage. We address typical stumbling blocks such as heterogeneous hardware, tough real-time requirements or long release cycles with clear architecture, automation and a test-driven approach. This creates a resilient basis for development, integration and operation.

Software Design & Architecture

We design and implement embedded software: System and interface design form the basis, after which we implement the solution—from efficient low-level drivers to device UI. The result is embedded computing system design that runs productively in the field.

Hardware-oriented design & platform selection

We design, configure, and integrate the appropriate platform—e.g., embedded Linux (Yocto, Buildroot, Elbe, ROS) or RTOS such as Zephyr, FreeRTOS, embOS—including board support and drivers in your product environment.

Processes, CI/CD & scalability

We consider your engineering setup from the outset – so that your team can significantly increase its development capacity and work without friction losses. CI/CD, process optimization, and AI-supported testing and architecture analysis are not just “someday” goals for us, but fundamental components of our approach. Our AI checks design decisions early on for consistency and recommendation quality – for an embedded computing system design that dynamically adapts to changes.
Instead of rigid V or waterfall models, we rely on an agile understanding of architecture: system design is created in such a way that it can be flexibly adapted to new requirements and conditions.

Quality & Tests

We consider quality right from the start: test-driven development and automated testing at all levels (unit, integration, HIL/SIL) and AI-based test case and review generation ensure stable releases. AI continuously checks architectural dependencies and code quality. This allows errors to be detected before they incur costs.

Operation

Once development is complete, the device's life cycle is just beginning. Safe and robust operation is the basis for this. That's why we include remote access and secure OTA updates in our planning. AI-supported monitoring detects anomalies and provides early warnings and potential failures. This ensures that your embedded products remain robust and maintenance-friendly in the long term.

Successful projects in embedded system design

Our projects speak for themselves: they show that well thought-out architecture and clever platform selection result in robust systems - not just gray theory, but measurable results.

TK Elevator: Health Check Connectivity for the IoT gateway of elevators

The IoT gateway is the linchpin for the increasing digitalization of elevators. Within 6 weeks, we put the quality of the software, hardware and operation through their paces.
To the TKE reference

TK Elevator: Health Check Connectivity for the IoT gateway of elevators

IoT gateway

connects elevator with IoT platform

Code analyses

and 22 interviews & workshops

Optimization

of the connectivity of the gateways

To the TKE reference
Research: AI-supported robotics for employees with physical limitations

With demographic change, employees with physical limitations need better support to remain productive. Assistance robots can help, but are not flexible enough. The KiRo4LeMi research project aims to use AI to dynamically adapt robots to individual changes in performance. Using digital models and "living personas", the AI optimizes robot operation in real time.
See robotics reference

Research: AI-supported robotics for employees with physical limitations

3 years

research project, funded by the Bavarian Ministry of Economic Affairs

Design of the robot

more individuality thanks to AI

Digital twin

helps to be able to react quickly during operation

See robotics reference
Miele domestic appliances are networked worldwide

How do household appliances become smart? Miele relies on an IoT platform that we played a key role in developing. Container-based architecture ensures stable communication, DevOps for continuous improvement - so that smart appliances can be found in millions of households worldwide.
See Miele reference

Miele domestic appliances are networked worldwide

Project duration

since 2016

Success factors

high availability and scalability

IoT platform

with container-based architecture

See Miele reference
STIHL: Control iMOW robotic mower via app

Robot mower redefined: The iMOW from STIHL makes lawn care smarter. Our software expertise combined with STIHL's hardware know-how ensures intuitive app control. The result? A networked device that makes gardening easier - simple, efficient, innovative.
See STIHL reference

STIHL: Control iMOW robotic mower via app

Project duration

since August 2020

Robot mower

Control via app

Process optimization

with the customer

See STIHL reference
BMW Group: Remote software upgrade for vehicles

No visits to the workshop, no stress - thanks to Remote Software Upgrade, BMW vehicles worldwide remain up-to-date "over-the-air". MaibornWolff has been developing and operating the backend for secure updates for over three years. Microservice architectures and DevOps approaches guarantee stability, performance and security.
See BMW Group reference

BMW Group: Remote software upgrade for vehicles

Project duration

5 years

Millions of vehicles

receive new features thanks to "over-the-air" upgrade

IT security

Always up-to-date thanks to remote software upgrade

See BMW Group reference
Weidmüller: Progression of the Industrial Service Platform

IoT meets agility - Weidmüller and MaibornWolff developed the easyConnect platform for remote access, data visualization and machine learning. After intensive exploration, an MVP was created, accompanied by a cross-functional Scrum team. Making Industrial IoT smarter and more efficient.
See Weidmüller reference

Weidmüller: Progression of the Industrial Service Platform

Approx. 7 months

up to the MVP

8 weeks analysis

of professional, technical and organizational factors

Innovative portal

for end-to-end solutions

See Weidmüller reference

Who is our Embedded Systems Design suitable for?

System design for embedded systems is at the heart of modern, networked products. It creates clarity in the architecture, shortens development cycles and lays the foundation for scalability and maintainability.

Household appliances

From smart washing machines to connected vacuum cleaners: we design, implement, and operate customized embedded solutions—with intelligent functions and reliable OTA updates, even for a wide range of models.

Industrial, mechanical engineering & metal processing

Production environments require high-precision, robust, and low-latency systems. We implement architectures that combine sensor technology, control systems, and drive technology—including integration into existing OT/IT and production implementation in manufacturing.

Energy, infrastructure & manufacturing facilities

Whether smart meters, control units, or specialized systems: we implement embedded systems across the board—from design and implementation to testing and commissioning—with high performance in decentralized structures and scalable networks.

Medical & safety technology

Every detail counts here. Our embedded designs meet the strictest regulatory requirements, ensure system stability and form the basis for solutions that reliably support vital processes.

Automotive

Numerous control units, strict safety requirements and complex communication architectures - welcome to the automotive industry. We create designs that provide real-time capability and functional safety without making your head spin.

Defense

Absolute stability is required in security-critical defense applications. Our delivery approaches provide robust and controllable systems—including integration, hardening, and rollout. The result: rapid market readiness, manageable risks, and predictable series releases.

We support new developments as well as redesigns – with workshops on requirements analysis, model-based architecture, proof of concepts, and clearly defined interfaces. We work closely with your teams, integrate ourselves into existing processes, and consider IoT, cloud, and data connectivity as well as the targeted use of AI technologies right from the start. Whether edge inference or predictive maintenance – AI becomes a functional part of your architecture.

The result: faster time to market, lower risks, reliably plannable releases.

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Frequently asked questions about our embedded system design

What role does AI play in modern embedded system designs?

AI supports both the functions of the end product and the architectural design. It can be used in architectural reviews, automatically generate documentation, and thereby increase transparency. We also consider AI technologies early on in the design process in order to solve specific customer problems—whether through the integration of edge models or preparation for AI-based enhancements.
What does professional embedded system design involve?

Embedded system design encompasses architecture and design, PoC, and implementation through to commissioning—including AI-supported reviews and tooling with embedded system design software. PCB design is covered by partners; we assist with hardware selection and integration.
What makes good embedded system design?

A clear architecture, clean interfaces and tests that don't just come at the end. Plus security by design and automation - in short, everything that makes systems maintainable and updatable tomorrow instead of making them look old today.