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Rail tracks with overhead wires at dusk; on the right, the trail of light from a passing train

DB Energie: A Complex Software Project in a Highly Regulated Environment

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HomeCase StudiesDB Energie: Complex Software in a Highly Regulated Environment
Technologies

AWS Cloud, Kubernetes, OpenShift, Java, Kotlin, Spring Boot, Kafka, PostgreSQL, React, TypeScript, Docker, Terraform, GitLab CI/CD, Domain-Driven Design, Scaled Agile Approaches, Trunk-Based Development

Team

Software Developers

Functional and technical implementation of a system component

DB Energie GmbH is a wholly owned subsidiary of Deutsche Bahn and the group’s energy supplier. It operates a nationwide traction power grid.

MaibornWolff was responsible for the functional and technical implementation of a central system component for DB Energie GmbH. This component is embedded in an environment characterized by high regulatory complexity and a fixed, non-negotiable deadline.

Working closely with the subject-matter experts at DB Energie, the requirements were defined in the language of the domain and translated into a robust, automated process landscape.

Architecture Ensures Scalability for Peak Loads

The architecture was consistently aligned with the project’s key quality objectives: long-term traceability, scalability to handle peak loads, and the ability to correct errors.

This was ensured through a multi-stage, automated testing strategy that included business acceptance tests, which extended beyond company and technology boundaries to include external service providers.

Sparks flying from the pantograph of a moving train as it passes under the overhead wires in the rain at dusk
An empty platform with a train, signals, and a large station clock against a pink-and-purple evening sky

On-time launch of the stable system

In addition, numerous peripheral systems were integrated into a multi-vendor environment. Thanks to forward-looking planning, the transition from the existing systems to the new one went smoothly.

Since its on-schedule launch, the system has been running stably in regular operation, with regular releases and short response times.

Our References & Projects in Mobility and Energy

A reference says more than 1,000 words. Fortunately, we have dozens of them. Click through a selection of our most exciting projects and see for yourself.

  • A man in a TÜV Nord shirt operates a diagnostic device in front of a vehicle.
    TÜV NORD: IT system for damage assessments
    To the TÜV Nord reference
    Data/Data PlatformsWeb & Portal PlatformsBanking/Insurance/FSI

    Holistic, flexible IT system to support expert assessors

    To the TÜV Nord reference

    Digitalization of the inspection & damage process from order creation to invoicing

    To the TÜV Nord reference

    More efficient creation & billing of damage assessments & vehicle valuations, at least 2 days time savings

    To the TÜV Nord reference
  • A microcontroller lies under a magnifying glass
    Virtualization of software testing for control units in the AWS cloud
    To the BMW reference
    CloudEmbedded Systems & RoboticsQuality Engineering

    Digital twin for control unit development & testing in cars

    To the BMW reference

    Virtualization of control units & AWS cloud integration

    To the BMW reference

    Setup of virtual cars & control units without expensive hardware setups, worldwide & distributed testing

    To the BMW reference
  • A futuristic green urban landscape featuring wind turbines, solar panels, and a waterfall amid dense trees in shades of blue and green
    EWE NETZ – Data Strategy Assessment
    About the EWE Reference
    Energy

    Data Maturity Assessment & Target Framework for Centralized Data Organization at a Distribution System Operator

    About the EWE Reference

    Maturity analysis, stakeholder interviews, on-site workshop, hub-and-spoke organizational model, governance concept, platform recommendation

    About the EWE Reference

    Thorough assessment of the current situation, defined roles and staffing, prioritized roadmap with a KPI framework

    About the EWE Reference
  • A person in a lab coat stands in a dark hall, looking at an autonomous shuttle, whose technology is depicted as a glowing, transparent structure
    ZF Mobility Solutions: Ecosystem Architecture for Autonomous Bus Fleets
    About the ZF Mobility Case Study
    AutomotiveData/Data Platforms

    Architecture Assessment & Vision for a Platform to Manage Autonomous Shuttle Fleets in Public Transit

    About the ZF Mobility Case Study

    15 Architecture Decision Records, Evaluation of Operating Models & Cloud Costs, Concept for Vehicle Certificate Management

    About the ZF Mobility Case Study

    A robust architectural foundation for international rollout, with long-term cost efficiency enabled by cloud agnosticism and a multi-region approach

    About the ZF Mobility Case Study
  • Foggy evening landscape with an illuminated village in the valley, high-voltage pylon and wooded hills in shades of blue and green.
    Lechwerke: Brand4Future - Digital platform for the brand presence
    To the LEW reference
    Digital Design/UX DesignEnergy

    Renewal of the digital brand presence for LEW, ÜWK & LVN

    To the LEW reference

    Multi-brand design system, headless CMS (Umbraco Cloud) & Next.js frontend, UX concept, uniform information architecture, usability tests

    To the LEW reference

    Consistent brand presence, efficient content maintenance, short loading times, better SEO visibility & accessibility

    To the LEW reference
  • A fleet of self-driving trucks from MAN on a spacious test site.
    MAN - ATLAS L4. Control Center for the autonomous truck
    To the MAN reference
    CloudData/Data PlatformsApps

    Control center for the technical monitoring of driverless trucks

    To the MAN reference

    UX design, product strategy, data structure, vehicle data visualization

    To the MAN reference

    Monitoring, remote support, mission management, reports for commercial autonomous transport solutions

    To the MAN reference
  • Two people in white protective suits stand in front of a pipeline through which green glowing data streams are pumped
    NETZSCH: Development of an IoT platform
    To the NETZSCH reference
    CloudData/Data PlatformsIoT

    Unified IoT platform for 3 business units, harmonization of existing IoT solutions

    To the NETZSCH reference

    IoT device connectivity, visualization software for data analysis, cloud infrastructure, operations

    To the NETZSCH reference

    Quick testing in the cloud infrastructure, fast integration of use cases such as predictive maintenance, process optimizations, etc.

    To the NETZSCH reference
  • A red MAN truck drives along an empty road under a clear night sky with shining stars.
    MAN: Efficient threat analysis for control units
    See MAN reference
    CybersecurityIoTEmbedded Systems & Robotics

    Protection of digitalized trucks against virtual attacks

    See MAN reference

    Risk analysis based on 4x6 methodology, ThreatSea, ISO21434

    See MAN reference

    Quick identification of relevant threats for immediately effective security measures

    See MAN reference
  • A technician in a green Siemens jacket sits in front of a computer on a factory floor with industrial equipment in the background.
    Siemens: AI demand prediction platform for industrial production planning
    See Siemens reference
    CloudData/Data PlatformsIndustry 4.0

    Machine learning for time series forecasting

    See Siemens reference

    AutoML for automated adaptation of models to different data

    See Siemens reference

    Unified, scalable solution, optimized inventory costs, efficiency gains

    See Siemens reference
  • VW drives through tunnel at night
    VW: Digitization of key production figures with the iProcess app
    See VW reference
    Data/Data PlatformsAppsIndustry 4.0

    Replacement of analog, error-prone activities with a digital app solution

    See VW reference

    Digital design, cloud-native technologies, UX concept, UI design, front- & backend

    See VW reference

    More transparency in production processes, higher production OEE, across plants

    See VW reference
  • Digikoo_Apple_vision_Pro_Header
    Apple Vision Pro for city planners
    See reference
    Digital Design/UX DesignData/Data PlatformsApps

    Immersive 3D visualization of complex energy data on the Apple Vision Pro

    See reference

    Augmented reality, spatial computing, 3D map with detailed data & KPIs

    See reference

    Foundation for intuitive understanding of energy scenarios & well-informed decisions

    See reference
  • Cars on assembly line in factory
    BMW Group: Replacement of a production-critical legacy system
    See BMW Group reference
    IT Consulting & StrategyIT ModernizationManufacturing

    IT modernization, replacement of a 20-year-old legacy system

    See BMW Group reference

    Step-by-step migration to a modern, flexible architecture & platform

    See BMW Group reference

    High stability & reliability, long-term scalability

    See BMW Group reference
  • Sports car parked in a colorful desert landscape.
    Mixed reality: driving a real car in a virtual world
    See BMW reference
    Digital Design/UX DesignAppsEmbedded Systems & Robotics

    Experience a futuristic outdoor environment in the headset while inside a real vehicle interior

    See BMW reference

    Real-time 3D application, Unreal development, XR technology, game design, smart devices

    See BMW reference

    High-performance processing of vehicle signals for precise motion mapping for an immersive driving experience without motion sickness

    See BMW reference
  • Man checks MAN trucks at sunset.
    MAN: Secure Software Development Life Cycle
    See MAN reference
    CybersecurityIT Consulting & StrategyQuality Engineering

    Protection of digitalized vehicles against virtual attacks & digital threats

    See MAN reference

    SSDLC in vehicle backend systems (UNECE R155), cybersecurity management system

    See MAN reference

    Guidelines, methodologies & tools for independent risk identification, assessment & treatment by employees

    See MAN reference
  • High-voltage power lines over a green field at sunset
    Bayernwerk: Knowledge management via teams
    See Bayernwerk reference
    CloudIT Consulting & StrategyIT Modernization

    Teams app for service technicians

    See Bayernwerk reference

    User-centered, intuitive UX/UI design

    See Bayernwerk reference

    Identification & utilization of implicit knowledge within the company

    See Bayernwerk reference
  • Large rollers on conveyor belt in factory.
    Planning systems: Optimizing the capacity utilization of pressing plants
    See reference
    Data/Data PlatformsIndustry 4.0Manufacturing

    Centralized planning of component manufacturing for cost- & resource-optimized production capacity worldwide

    See reference

    Conversion from local processing with fat clients to a client-server application, migration to the cloud

    See reference

    Data-based planning & calculation of different manufacturing scenarios & site-specific production costs

    See reference
  • The dashboard of a car shows a display with a notification about a remote software upgrade.
    BMW Group: Remote software upgrade for vehicles
    See BMW Group reference
    CloudCybersecurityIoT

    Software upgrades without the need to visit a service center

    See BMW Group reference

    Backend system for over-the-air communication with the vehicle, 24/7 support

    See BMW Group reference

    IT security, more comfort, on-demand provision of new features

    See BMW Group reference
  • Server room with green planting, demonstrating data platform for the Azure Cloud.
    A data platform for the Azure Cloud in the energy sector
    See reference
    CloudData/Data PlatformsIT Consulting & Strategy

    Data-based information for planning & implementing the climate transition for the public sector & energy providers

    See reference

    Scalable foundation data platform on MS Azure for migrating & automating differently formatted geo-data into a structured data schema

    See reference

    Quality-checked data, provision in the form of the target data model, robust, scalable database & infrastructure

    See reference
  • Technician installs solar panel on roof at sunset
    SMA: Development of a Web UI for ennexOS platform
    See SMA reference
    Digital Design/UX DesignIoTWeb & Portal Platforms

    Creation of a unified customer experience across all products, smooth generational transition for customers, secure, agile operation

    See SMA reference

    WebUI for the digitalization & automation of energy management processes, open-source solution for energy flow visualization

    See SMA reference

    Energy flow & cost optimization, operational reliability, customer-friendliness

    See SMA reference
  • A person stands in a modern, abstract room and holds a tablet in their hands.
    Weidmüller: Progression of the Industrial Service Platform
    See Weidmüller reference
    CloudIoTWeb & Portal Platforms

    Creation of a centralized, intuitive, expandable portal as the foundation for industrial applications (remote access, data visualization, ML)

    See Weidmüller reference

    Exploration, setup & further development of the base platform for industrial services

    See Weidmüller reference

    Innovative portal for end-to-end solutions, MVP in just 7 months

    See Weidmüller reference
  • A person wearing virtual reality glasses drives a car in an urban environment at night with illuminated buildings in the background.
    BMW Group: Virtual reality brings vehicle design to life
    See BMW Group reference
    Digital Design/UX DesignAppsVR/AR

    Unified platform for AR, VR & 3D real-time use cases: from planning to manufacturing

    See BMW Group reference

    Design & virtual product experience, plugin-based process support

    See BMW Group reference

    Vehicle experience already at an early stage, location-independent, cross-functional collaboration on the virtual model, savings on hardware prototypes

    See BMW Group reference

Warum MaibornWolff?

Als einer der innovativsten IT-Dienstleister mit großer Leidenschaft für KI konzentrieren wir uns vollständig auf das Projektgeschäft und individuelle Software-Entwicklung – ohne eigene Produkte. Um an der Spitze zu bleiben, investieren wir kontinuierlich in unser Team aus Digital Technology Engineers und entwickeln digitale Lösungen, die durchdacht, effizient und auf das Wesentliche reduziert sind.

Unser Grundsatz: Simplizität statt Komplexität. Wir entwickeln nur, was wirklich gebraucht wird – maßgeschneidert, nutzbringend und zuverlässig. Unsere Ergebnisse sprechen für sich. Mit über 800 Großsystemen und mehr als 10.000 Personenjahren Erfahrung im High-End-Software-Engineering zählen wir zu den wenigen, die selbst größte und komplexeste IT-Landschaften zuverlässig realisieren. Dank enger Partnerschaften mit führenden Hyperscalern betreiben unsere Kunden ihre Lösungen in den modernsten und leistungsfähigsten Umgebungen der Gegenwart.

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