
TÜV NORD: IT system for damage assessments
Since January 2022
Digital from system to invoice: Flexible system supports experts
TÜV NORD is pursuing the goal of implementing a holistic, flexible IT system to support experts.
DRACI (=Damage Report and Calculation Inspection) is intended to map the business process from order creation, scheduling and vehicle inspection or assessment through to invoicing.
The cloud-based system enables experts to efficiently create and invoice damage reports and vehicle valuations.
By integrating DRACI into existing customer processes, car dealerships/workshops can, for example, order spare parts directly or start workshop planning without having to process data manually.
Added value for garages: at least 2 days time saving
DRACI helps to process the damage calculation significantly faster.
In practice, this means that car dealerships can start ordering spare parts and planning workshops as soon as the damage calculation has been completed, saving at least two working days.
According to TÜV NORD, even several days can be saved when reducing the downtime of returns or purchases.
Thanks to the modular architecture, the code can be easily rolled out for different customers. The architecture makes it possible to integrate additional customers or partners and take their specific requirements into account.

Azure Kubernetes Service Cluster as IT infrastructure
The technical implementation is based on a modern microservice architecture with Quarkus and a React frontend. The application runs on an Azure Kubernetes Service (AKS) cluster, whereby the entire infrastructure is managed using Infrastructure as Code (IaC) and Continuous Deployment.
External services are integrated to import vehicle data, implement invoice processing via SAP, automatically release images or post used vehicles for sale.
Bettina Vitzthum, Senior IT Consultant, MaibornWolff: "DRACI has been in productive operation since August 2023 and is being used by an increasing number of experts. The continued operation of the predecessor systems is scheduled to end at the end of 2025. In order to optimally support this transition, we are working closely with TÜV NORD's experts and end users to implement agile enhancements to the existing functionality."
We are also taking over the operation of the application and virtual infrastructure. Here we implement error handling including identification, analysis, communication and adjustments for system stability and maintainability.

IT system also to be used for leasing returns
With DRACI, TÜV NORD is pursuing the goal of using a powerful tool for, among other things, lease returns from major customers. Particular attention is being paid to the rapid execution of orders in line with market standards. This functionality is currently being successively implemented for a German car manufacturer.
We have been supporting this implementation with TÜV NORD and its customers since the exploration phase. Since then, we have been supporting the iterative requirements analysis and implementing the jointly developed concept in an agile manner.

The continued operation of the predecessor systems is scheduled to end at the end of 2025. In order to optimally support this transition, we are working closely with TÜV NORD's experts and end users to implement agile enhancements to the existing functionality.
Our references & projects
A reference is worth more than 1,000 words. Fortunately, we have dozens of them. Click through a selection of our most exciting projects and see for yourself!
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TÜV NORD: IT system for damage assessmentsTo the TÜV Nord reference
With the cloud-based system, TÜV NORD experts can efficiently prepare and invoice damage assessments and vehicle valuations. Car dealerships can order spare parts directly after the damage calculation, which shortens the repair time by at least 2 working days.
TÜV NORD: IT system for damage assessmentsTo the TÜV Nord referenceSince August 2023in productive operation
2 daysTime savings for garages
Operation of the systemand the virtual infrastructure -
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With demographic change, employees with physical limitations need better support to remain productive. Assistance robots can help, but are not flexible enough. The KiRo4LeMi research project aims to use AI to dynamically adapt robots to individual changes in performance. Using digital models and "living personas", the AI optimizes robot operation in real time.
Research: AI-supported robotics for employees with physical limitationsSee robotics reference3 yearsresearch project, funded by the Bavarian Ministry of Economic Affairs
Design of the robotmore individuality thanks to AI
Digital twinhelps to be able to react quickly during operation
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MAN: Efficient threat analysis for control unitsSee MAN reference
Digitalization increases cyber risks - especially for MAN's new CM4 control unit. Our experts use the 4×6 methodology and ThreatSea to identify threats at an early stage and develop targeted protective measures. Find out how MAN uses intelligent risk analysis to strengthen the security of its vehicles.
MAN: Efficient threat analysis for control unitsSee MAN reference7 monthsProject duration
Over 20 workshopsThreat analyses
Over 500Potential risks evaluated
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Siemens: AI demand prediction platform for industrial production planningSee Siemens reference
Siemens is looking to the future with the AI Demand Prediction Platform. Thanks to machine learning and AutoML, precise demand forecasts can be created for over 100 products and production can be better planned. Launched as a proof of concept, the platform quickly developed into a system that can be used productively. The self-service web application will soon be used in other plants.
Siemens: AI demand prediction platform for industrial production planningSee Siemens referenceProject durationSince February 2022
Proof of conceptin a few weeks
Time series predictionfor 100 different products
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TÜV NORD GPT: Development of AI assistanceSee TÜV NORD reference
Find relevant information faster by chatting with documents? It's possible! The TÜV NORD GROUP uses GPT technology in the secure Microsoft Azure Cloud. With the aim of optimizing knowledge management and efficiency. The system enables new usage options within the testing group and is operated securely. Find out more about the innovative AI assistance system now.
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33.000GPT applications in the first month
ChatGPT Model 4in the European Microsoft Azure Cloud
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Schöck components: Improvement of the requirements processSee Schöck Bauteile referenceProject durationsince 2022
Team size2-3 Digital Designer:inside
In 2024Scalix replaces old software -
VW: Digitization of key production figures with the iProcess appSee VW reference
Less paper, more efficiency: Volkswagen replaces analog processes with the iProcess app. Cloud-native technologies and digital design enable intuitive recording and analysis of key production figures. This increases transparency and overall equipment effectiveness and paves the way for predictive maintenance at the automotive group.
VW: Digitization of key production figures with the iProcess appSee VW referenceProject durationSince January 2021
Team size5 to 10 persons
Fast app developmentthanks to Digital Design
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digikoo GmbH: Apple Vision Pro for city plannersSee digikoo reference
Planning cities smarter: Together with TUM, we developed the 3Digipad for Apple Vision Pro. It visualizes complex energy data in 3D and makes scenarios intuitively tangible. Dynamic building data and KPIs support urban planners in making sustainable decisions.
digikoo GmbH: Apple Vision Pro for city plannersSee digikoo reference4 monthsProject duration
3D map with KPIsDisplay building data dynamicallyEnergy dataImmersive visualization -
DER Touristik: Become a digital travel companion in 7 monthsSee DER Touristik reference
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DER Touristik: Become a digital travel companion in 7 monthsSee DER Touristik reference7 monthsFrom Kickoff to Go Live
iOS and AndroidDigital travel companion
Whitelabelling solutionUncomplicated integration of additional brands, languages and countries
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Mixed reality: driving a real car in a virtual worldSee BMW reference
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Mixed reality: driving a real car in a virtual worldSee BMW reference<3 monthsFrom the vision to the prototype
3D applicationsin real time
TeamUnreal development, XR technology, game design, smart devices, 3D content
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KUKA: Web interface for a new Human Machine InterfaceSee KUKA reference
Rethinking robotics: KUKA is working with us to develop iiQKA.OS - an operating system with an intuitive web HMI. Using web technologies and scrum methods, we enable flexible customization and simple control. Open collaboration makes robotics more accessible than ever before.
KUKA: Web interface for a new Human Machine InterfaceSee KUKA referenceGoalReplacing the current control software
iiQKA.OSFast and intuitive development
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STIHL: Control iMOW robotic mower via appRead more
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STIHL: Control iMOW robotic mower via appRead moreProject durationsince August 2020
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Process optimizationwith the customer
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DEKRA: Modern enterprise architecture thanks to co-creationSee DEKRA reference
New IT for a sustainable future: the global auditing group needed to modernize its IT landscape. Co-Creation created a harmonized architecture and the EA Community promotes cross-border exchange for strong IT until 2025 - and beyond.
DEKRA: Modern enterprise architecture thanks to co-creationSee DEKRA referenceMost important method:Building an EA community
Created conceptEnterprise Architecture
Cooperationat eye level
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Miele domestic appliances are networked worldwideSee Miele reference
How do household appliances become smart? Miele relies on an IoT platform that we played a key role in developing. Container-based architecture ensures stable communication, DevOps for continuous improvement - so that smart appliances can be found in millions of households worldwide.
Miele domestic appliances are networked worldwideSee Miele referenceProject durationsince 2016
Success factors:High availability and scalability
IoT platformwith container-based architecture
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MAN: Secure Software Development Life CycleSee MAN reference
Trucks are networked - and therefore unfortunately also targets for attack. With SSDLC, MAN relies on security by design and integrates the highest security standards directly into development. Together with 22 teams, we have established security measures that go beyond the legal requirements.
MAN: Secure Software Development Life CycleSee MAN reference22 monthsProject duration
UNECE R155successfully integratedMethodsSecurity Champions, DevSecOps, OWASP SAMM
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It's LOS: Building a cloud-based low-code applicationSee Es geht LOS reference
Democracy meets digitalization: For "Es geht LOS!", we developed a low-code app for candidate management in five weeks. Built on AWS, it enables secure draws and efficient user management - for more citizen participation digitally.
It's LOS: Building a cloud-based low-code applicationSee Es geht LOS referenceProject durationSince the beginning of 2022
MVPin only 5 weeks
TechnologiesAmplify, AppSync, CodeCommit, IAM, Cognito, DynamoDB, Lambda
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Monitoring alarms in industrial plantsSee reference
Safety in industrial plants requires a real-time overview. We developed a live monitoring platform that networks measuring devices and collects data via Azure IoT and Kubernetes. A scalable MVP was created in just three months: alarms appear in under ten seconds thanks to automated data acquisition via smartphone and Bluetooth.
Monitoring alarms in industrial plantsSee reference3 yearsProject duration
<3 monthsto the MVP
Cloud migrationModernization & relocation -
Planning systems: Optimizing the capacity utilization of pressing plantsSee reference
Maximum capacity utilization, minimum costs: Our customer relies on a central planning system for pressing plants. We have been supporting its further development with .NET Core, GraphQL and PostgreSQL for over ten years. Now the journey is moving to the cloud - for greater scalability, flexibility and efficiency.
Planning systems: Optimizing the capacity utilization of pressing plantsSee reference>10 yearsCustomer support
Technological modernizationCloud-ready platformEfficiency through dataSite-specific cost planning -
Global workforce planning systemSee reference
How do you achieve globally harmonized workforce planning? With a modern web application based on domain-driven design and hexagonal architecture. Event sourcing ensures transparent traceability, while Azure and Quarkus provide stability and scalability. The result: a flexible, future-proof solution.
Global workforce planning systemSee referenceTeam sizeUp to 8 employees
Domain Driven DesignDevelopment approach
Microsoft Azure Cloudallows easy roll-out of new versions
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DER Touristik Online: Development and migration of a multi-client capable travel booking platformSee DER Touristik reference
Different brands, one platform: DER Touristik merges several independent websites. We are supporting the migration to the AWS cloud with digital design, microservices and testing. The focus is on performance, SEO and UX - for a seamless digital travel experience.
DER Touristik Online: Development and migration of a multi-client capable travel booking platformSee DER Touristik referenceStandardized platformMulti-client travel portalQuality assuranceEnd-2-End test automationCloud transformationMigration to AWS cloud -
KUKA: UI/UX design for an app for load data analysis for industrial robotsSee KUKA reference
How do you reduce support requests? With a smart UX! KUKA and MaibornWolff developed a web-based application for load data analysis. Through "Understand/Build/Learn" we recognized challenges early on and validated solutions for an intuitive user experience.
KUKA: UI/UX design for an app for load data analysis for industrial robotsSee KUKA referenceMethodProduct Experience Design
Customer requestEasier interaction between users and the system
Our goalOptimized load data analysis, fewer support requests, higher satisfaction -
BMW Group: Replacement of a production-critical legacy systemSee BMW Group reference
20-year-old system, new digital future. We gradually migrated production software to a flexible architecture. After two years, central plants were running on the new solution - stable, fail-safe and ready for the challenges of tomorrow.
BMW Group: Replacement of a production-critical legacy systemSee BMW Group referenceProject durationMid-2018 to the beginning of 2024
Team size25 employees
Legacy systemreplaced after 20 years
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BMW Group: Virtual reality brings vehicle design to lifeSee BMW Group reference
From the first draft to series production - BMW uses VR to visualize the entire development process. Based on the Unreal Engine, a uniform platform visualizes designs and processes. This saves on hardware prototypes and enables location-independent collaboration. MaibornWolff plays a key role in driving the development and integration of these VR use cases.
BMW Group: Virtual reality brings vehicle design to lifeSee BMW Group reference3.2 yearsProject duration
CooperationLocation-independent and virtual
InfrastructureScalable and expandable thanks to the cloud
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Millions of vehiclesreceive new features thanks to "over-the-air" upgrade
IT securityAlways up-to-date thanks to remote software upgrade
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digikoo: A data platform for the Azure CloudSee digikoo reference
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Creditreform: Secure proof of identity on the webSee Creditreform reference
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Pilot testsbased on several PoCs
Decentralized identityallows tamper-proof storage of identities and company information
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Bayernwerk: Knowledge management via teamsRead more
Experience must not be lost - Bayernwerk digitizes the knowledge of long-standing employees. MaibornWolff designed an intuitive MS Teams app with a clear UX/UI. Close collaboration, lived Scrum values and user-centered development make the app a success. Promoting exchange, optimizing processes - this is how knowledge transfer works today.
Bayernwerk: Knowledge management via teamsRead more6 monthsProject duration
Target:Identify implicit knowledge
Requirements:a user-centered, intuitive and clear UX/UI design
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Weidmüller: Progression of the Industrial Service PlatformRead more
IoT meets agility - Weidmüller and MaibornWolff developed the easyConnect platform for remote access, data visualization and machine learning. After intensive exploration, an MVP was created, accompanied by a cross-functional Scrum team. Making Industrial IoT smarter and more efficient.
Weidmüller: Progression of the Industrial Service PlatformRead more12 monthsup to the MVP
8 weeks analysisof professional, technical and organizational factors
Innovative portalfor end-to-end solutions
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SMA: Development of a Web UI for ennexOS platformSee SMA reference
Optimizing energy flows, reducing costs - we have been developing the Web UI of the ennexOS platform with SMA Solar Technology since 2016. It digitizes energy management processes for over a million users and combines smart solutions for a sustainable energy future.
SMA: Development of a Web UI for ennexOS platformSee SMA referenceProject durationsince 2016
> 1.000Modules and components in ennexOS platform
> 7.000Fuse tests
Why MaibornWolff?
As one of the most innovative IT service providers with a great passion for AI, we focus entirely on the project business and individual software development - without our own products. To stay at the forefront, we continuously invest in our team of digital technology engineers and develop digital solutions that are well thought-out, efficient and reduced to the essentials.
Our principle: simplicity instead of complexity. We only develop what is really needed - tailor-made, useful and reliable. Our results speak for themselves. With over 800 large-scale systems and more than 10,000 person-years of experience in high-end software engineering, we are one of the few who can reliably implement even the largest and most complex IT landscapes. Thanks to close partnerships with leading hyperscalers, our customers operate their solutions in today's most modern and powerful environments.
Less technology. Better Business.